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Kohler Magnum 16 HP User Manual

Kohler Magnum 16 HP
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0
WNER
's
MANUAL
HOREONUL
CRANKSHAFT
Congratulations -You have selected a fine four-cycle, single cylinder, air-cooled engine. Kohler designs long
life strength and on-the-job durability into each engine.. .making a Kohler engine dependable.. .dependability you
can count on. Here are some reasons why:
Kohler engines are easy to service.
All
routine service areas (like the dipstick and oil fill, air cleaner, spark
plug, and carburetor) are easily and quickly accessible.
Parts subject to the most wear and tear (like the cylinder, crankshaft, and camshaft) are made from
precision formulated cast iron. Because the cast iron cylinder can be rebored, these engines can last even
Ion g e r
.
Dependable, maintenance-free electronic ignition system ensures fast, easy starts time after time.
Every Kohler engine is backed by a worldwide network of over 10,000 distributors and dealers. Service
support is just a phone call away. Call 1-800-544-2444
(U.S.
&
Canada) for Sales
&
Service assistance.
To
keep your engine in top operating condition, follow the maintenance procedures in this manual.
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Kohler Magnum 16 HP Specifications

General IconGeneral
BrandKohler
ModelMagnum 16 HP
CategoryEngine
LanguageEnglish

Summary

Introduction to Kohler Magnum Engines

Engine Features and Benefits

Highlights design for strength, durability, and ease of service, emphasizing dependability.

Reasons for Dependability

Lists specific features like accessibility, cast iron parts, electronic ignition, and service network.

Essential Safety Precautions

Understanding Safety Alerts

Defines WARNING, CAUTION, and NOTE to convey hazard levels and important information.

General Hazard Warnings

Covers risks from explosive fuel, rotating parts, hot surfaces, and electrical shock.

Specific Safety Warnings

Addresses dangers of accidental starts, carbon monoxide, and explosive battery gases.

Engine Component Identification

Provides a visual guide to key parts of the typical M8 engine.

Oil and Fuel Recommendations

Recommended Engine Oil

Specifies API service class, viscosity grades based on temperature, and oil change intervals.

Recommended Fuel Types

Details approved gasoline types, including octane ratings and approved blends.

Engine Identification and Operation Prep

Engine Identification Numbers

Explains the importance of model, specification, and serial numbers for parts and service.

Pre-Start Checklist

Outlines checks for oil, fuel, cooling areas, and equipment settings before starting.

Cold Weather Starting Tips

Provides advice for starting the engine in low temperatures.

Engine Starting, Stopping, and Operation

Engine Starting Procedures

Details steps for cold/warm starts using rope or electric start methods.

Engine Stopping Procedures

Describes how to safely shut down the engine by removing load and setting throttle.

Operating Angle Limitations

Advises on maximum tilt angles to prevent engine damage from lubrication issues.

Maintenance and Cooling

Cooling System Maintenance

Emphasizes cleaning air intake areas to prevent overheating and engine damage.

Engine Speed Governor

Warns against tampering with the governor setting to avoid hazards and voiding warranty.

Maintenance Schedule Overview

Presents a table of required maintenance tasks at different operating hour intervals.

Routine Maintenance Tasks

Checking and Changing Oil

Provides detailed instructions for checking oil level and performing oil changes.

Servicing Air Cleaner System

Explains how to clean and replace air cleaner precleaner and paper elements.

Spark Plug Service

Details procedures for checking, gapping, and replacing the spark plug.

Cleaning Cooling Areas

Stresses the importance of keeping cooling fins and air intakes clear of debris.

Technical Service and Troubleshooting

Fuel Filter and Battery Charging

Covers inspection of fuel filters and safety for battery charging.

Reduction Gear Unit Maintenance

Instructs on checking oil levels in reduction gear units.

Carburetor Troubleshooting

Lists steps to diagnose and resolve fuel system related engine problems.

Kohler Carburetor Adjustment

Step-by-step guide for adjusting fuel needles and idle speed on Kohler carburetors.

Walbro Carburetor Adjustment

Guide for adjusting idle fuel needle and speed on Walbro carburetors.

Troubleshooting and Storage

Common Engine Trouble Causes

A table listing possible causes for various engine performance issues.

Engine Storage Procedure

Steps for preparing the engine for extended periods of non-use.

Specifications, Model, and Repair

Major Repair Services

Information on when to seek professional major repair assistance.

Model Designation Explained

Clarifies how engine model numbers and suffixes are structured.

Technical Engine Specifications

Provides detailed specs for M8, M12, and M16 models.

Warranty Information

Limited Engine Warranty

Outlines the standard two-year warranty terms and conditions.

Emission Control Systems Warranty

Details the specific warranty for emission control components.

Warranty Limitations and Responsibilities

Lists warranty exclusions and owner's obligations for maintenance.

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