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Kohler Magnum MV16 User Manual

Kohler Magnum MV16
105 pages
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Kohler Magnum MV16 Specifications

General IconGeneral
BrandKohler
ModelMagnum MV16
CategoryEngine
LanguageEnglish

Summary

Section 3 Periodic Maintenance

Required Maintenance

Lists required maintenance tasks and their recommended frequency for engine upkeep.

Section 4 Troubleshooting

Troubleshooting Guide

Offers a guide to diagnose and resolve common engine problems based on symptoms.

Engine Starting and Performance Problems

Lists causes and solutions for engines that won't start, miss, or run lean.

Fuel Leaks from Carburetor

Addresses issues related to fuel leaks originating from the carburetor.

Engine Starts Hard

Offers solutions for an engine that is difficult to start or starts erratically.

Engine Will Not Idle

Discusses problems and fixes for an engine that fails to idle properly.

Engine Overheats

Explains common causes of engine overheating and how to address them.

Engine Knocks

Covers potential causes for engine knocking and recommended solutions.

Engine Loses Power

Addresses issues leading to a loss of engine power and provides corrective actions.

Engine Uses Excessive Amount Of Oil

Identifies reasons for excessive oil consumption and methods for resolution.

Low Compression

Discusses potential causes and solutions for low cylinder compression.

Section 6 Fuel System and Governor

Fuel System

Describes the engine's fuel system, including its components and operation.

Fixed Jet Carburetor

Continues the discussion on the fixed jet carburetor, detailing its major components.

Troubleshooting

Further troubleshooting tips for carburetor issues, presented in a condition/remedy format.

Adjustment

Details specific adjustments for idle fuel needle and main fuel needle on the carburetor.

Governor

Introduces the centrifugal flyweight mechanical governor system.

Governor Operation and Adjustment

Explains how the governor operates and how to adjust its initial, sensitivity, and high speed settings.

Section 7 Lubrication System

Operation

Describes the full-pressure lubrication system used in Magnum engines.

Section 8 Electrical Systems and Components

Magnum Electronic Magneto Ignition System

Details the electronic magneto ignition system, its components, and operation.

Ignition System Troubleshooting Guide

Provides a troubleshooting guide for common ignition system problems.

Electrical Systems Wiring Diagrams and Battery Charging Systems

Presents wiring diagrams and information on battery charging systems for twin cylinder engines.

Electric Start Engines 15 Amp Regulated Charging System

Details the 15 Amp regulated charging system for electric start engines.

Troubleshooting Guide 15 Amp Battery Charging System

Offers troubleshooting steps for issues related to the 15 Amp battery charging system.

Electric Start Engines 25 Amp Regulated Charging System

Describes the 25 Amp regulated charging system for electric start engines.

Troubleshooting Guide 25 Amp Battery Charging System

Provides troubleshooting steps for the 25 Amp battery charging system.

Battery

Covers battery types, testing procedures, charging, and maintenance for the engine.

Section 9 Disassembly

Disconnect Spark Plug Leads, Drain Oil and Remove Oil Filter

Initial steps for engine disassembly, including disconnecting electrical and fluid components.

Remove External Governor Components, Intake Manifold, and Carburetor

Covers the removal of external engine components like the governor, intake, and carburetor.

Remove Oil Pan, Oil Pressure Relief Valve, Oil Pickup Screen, and Oil Seal

Covers the removal of the oil pan and related lubrication system components.

Split the Crankcase

Provides detailed instructions for splitting the engine crankcase.

Remove Crankshaft, Oil Seal, and Bearings

Guides on removing the crankshaft, oil seals, and bearings.

Section 10 Inspection and Repair/Reconditioning

Inspection and Repair/Reconditioning

General guidelines for inspecting and reconditioning engine components.

Valves

Illustrates and describes common valve conditions like gum deposits, carbon cuts, and leakage.

Pistons and Rings

Illustrates common types of piston and ring damage, such as stuck rings, worn rings, and scratches.

Posi-Lock Connecting Rods

Explains the features and inspection of Posi-Lock connecting rods.

Camshaft and Crankshaft

Covers inspection and service for the camshaft and crankshaft, including bearing checks.

Section 11 Reassembly

Reassembly

Provides a recommended sequence for reassembling the engine after service or repair.

Install Oil Pump

Details the installation process for the oil pump, including the drive gear and spacer.

Install Connecting Rods

Provides instructions for installing connecting rods, including lubrication and torque specifications.

Install Bearings and Crankshaft

Details the installation of bearings and the crankshaft, including alignment and lubrication.

Install Tappets and Camshaft

Covers the installation of tappets and the camshaft, including end play measurement.

Install Oil Pickup Screen, Oil Pressure Relief Valve, and Oil Pan

Covers the installation of the oil pickup screen, relief valve, and oil pan.

Measure Valve-to-Tappet Clearance

Explains how to measure valve-to-tappet clearance at Top Dead Center.

Prepare the Engine for Operation

Final checks and preparations before starting the engine after reassembly.

Testing the Engine

Explains the procedures for testing the engine after it has been reassembled.

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