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Kohler M20``

Kohler M20``
139 pages
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Table of Contents

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Kohler M20`` Specifications

General IconGeneral
Cooling SystemAir-Cooled
Fuel SystemCarburetor
Governor TypeMechanical
Maximum RPM3600 RPM
Bore and Stroke77 mm x 67 mm (3.03 in. x 2.64 in.)
Fuel TypeGasoline

Summary

Section 1: Safety and General Information

Safety Precautions and Warnings

Crucial safety guidelines, hazard identification, and warnings for engine operation.

Engine Identification and Specifications

How to identify engine models, specifications, and general performance data.

Oil and Fuel Recommendations

Guidance on recommended engine oil types, viscosity, and fuel usage.

Torque Values and Tolerances

Essential torque specifications and tolerances for various engine components.

Section 2: Special Tools

Tool Kits and Valve Service Tools

Overview of special tool kits and specific tools for valve servicing.

Seal, Bearing, and General Service Tools

Tools for seal installation, bearing work, and other general engine service.

Engine Analysis and Ignition Testing Tools

Diagnostic tools for engine analysis and ignition system testing.

Section 3: Periodic Maintenance

Maintenance Schedule and Oil Changes

Required maintenance tasks, oil level checks, and oil change procedures.

Air Cleaner and Fuel Filter Service

Procedures for maintaining the air cleaner and fuel filter.

Spark Plug and Ignition System Service

Guidance on servicing spark plugs and the ignition system.

Cylinder Head and Valve Adjustment

Instructions for cleaning cylinder heads and adjusting valve clearance.

Section 4: Troubleshooting

General Troubleshooting Guide

A comprehensive guide to diagnose and resolve common engine issues.

Engine Performance Issues

Troubleshooting common problems like engine knocks, power loss, and oil consumption.

Diagnostic Tests

Procedures for performing crankcase vacuum, compression, and leakdown tests.

Section 5: Air Cleaner

Air Cleaner Assembly and Types

Overview of air cleaner assemblies, including square and dome types.

Air Cleaner Service Procedures

Instructions for disassembling, cleaning, and inspecting air cleaner components.

Section 6 A: Fuel Systems and Governors

Fuel System Operation and Troubleshooting

Explanation of the fuel system, including filters and pumps, with troubleshooting tips.

Carburetor Service and Adjustment

Guides for servicing and adjusting the Kohler adjustable jet carburetor.

Governor System Operation and Adjustment

How the governor works and procedures for its adjustment.

Throttle and Choke Control Service

Instructions for servicing engine-mounted throttle and choke controls.

Section 6 B: Fuel Systems

Walbro Carburetor Service

Information on Walbro carburetors, including troubleshooting and adjustment.

High Altitude Adjustments

Specific procedures for high altitude operation of carburetors.

Section 7: Lubrication System

Lubrication System Overview

Explanation of the full-pressure lubrication system operation.

Oil Filter and Oil Pickup Service

Procedures for servicing the oil filter and oil pickup components.

Oil Sentry System

Details on the Oil Sentry system for monitoring oil pressure.

Section 8: Electrical System and Components

Magneto Ignition System

Description and operation of the electronic magneto ignition system.

Ignition and Charging System Troubleshooting

Troubleshooting guides for ignition and battery charging systems.

Spark Plug Service

Instructions for inspecting, gapping, and servicing spark plugs.

Battery and Starter System Service

Maintenance and service procedures for the battery and starter components.

Section 9: Disassembly

General Disassembly Steps

Recommended sequence for disassembling the engine.

Removing External Components

Procedures for removing mufflers, air cleaner, fuel system, and electrical parts.

Engine Internal Component Removal

Steps for removing major internal engine parts like flywheel, starter, and cylinder barrels.

Splitting the Crankcase

Detailed instructions for separating the crankcase halves.

Section 10: Inspection and Reconditioning

General Inspection Procedures

Guidelines for cleaning and inspecting engine parts for wear or damage.

Cylinder Head, Barrel, and Piston Service

Procedures for inspecting and reconditioning cylinder heads, barrels, and pistons.

Valve Train Inspection and Service

Guides for inspecting and servicing valves, seats, guides, and stem seals.

Crankshaft, Camshaft, and Bearing Inspection

Procedures for inspecting crankshaft, camshaft, connecting rods, and bearings.

Section 11: Reassembly

General Reassembly Sequence

Outlines the recommended order for reassembling engine components.

Crankshaft, Camshaft, and Bearing Installation

Procedures for installing the crankshaft, camshaft, and related bearings.

Piston and Cylinder Barrel Installation

Steps for installing pistons into cylinder barrels and securing cylinder barrels.

Final Assembly and Testing

Procedures for installing cylinder heads, spark plugs, and preparing the engine for testing.

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