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Komatsu FD115-7 User Manual

Komatsu FD115-7
238 pages
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Table of Contents

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Komatsu FD115-7 Specifications

General IconGeneral
ModelFD115-7
Power TypeDiesel
Rated Load11500 kg
Load Capacity11500 kg
Lifting Height3000 mm
Travel Speed (Forward/Reverse)28 km/h / 28 km/h

Summary

General and Specifications

Specifications

Technical data, dimensions, and load capacities for different models.

Periodic Replacement of Consumable Parts

Schedule for replacing wear-prone components to ensure safety and performance.

Safety Items for Maintenance

Critical safety precautions and guidelines for performing maintenance tasks.

Testing and Adjusting

Service Data

Table of technical data and specifications for various components and systems.

Fuel Injection Timing

Procedure for checking and adjusting the engine's fuel injection timing for optimal combustion.

TORQFLOW Transmission Case

Procedures for checking oil level and changing oil/cleaning strainer in the transmission case.

Differential Case

Procedures for checking oil level and changing oil in the differential case.

Check Items for Each Equipment

Comprehensive checklist for inspecting various equipment components and systems.

Removal and Installation

Power Train

Procedures for removing and installing power train components like axles and steering cylinders.

Brake System

Procedures for removing and installing brake system components and bleeding the system.

Hydraulic System

Procedures for removing and installing hydraulic system components, including tightening torques.

Disassembly and Assembly

TORQFLOW Transmission

Diagram showing the TORQFLOW transmission and associated pumps.

Hydraulic Pump

Specifications and diagrams for hydraulic pumps powering work equipment, steering, and torque converter.

Drive Axle

Specifications and diagrams for the drive axle, including differential and final drive.

Mast

Procedures for removing the mast assembly and performing shim adjustments.

Maintenance Standard

Engine

Maintenance standards and criteria for engine components, including injection and compression.

TORQFLOW Transmission

Maintenance standards for TORQFLOW transmission components, including seal inspection and dimensions.

Differential

Diagram showing differential components for inspection.

Structure and Function

Torque Converter

Explanation of the torque converter's PTO drive, cooler system, and technical specifications.

TORQFLOW Transmission (1/3)

Overview of the TORQFLOW transmission, detailing shaft configurations and basic specifications.

Brake

Specifications and diagrams for the wheel brake system, including brake valve and accumulator functions.

Electrical Circuit Diagram

Comprehensive diagram illustrating the forklift's electrical system wiring and components.

Troubleshooting

Torque Converter

Common problems, causes, and remedies related to the torque converter.

Control Valve

Troubleshooting guide for control valve issues like oil leakage and pressure fluctuations.

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