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Komatsu PW180-7E0 User Manual

Komatsu PW180-7E0
450 pages
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Operation &
Maintenance Manual
VEAM400102
WARNING
Unsafe use of this machine may cause serious injury or
death. Operators and maintenance personnel must
read this manual before operating or maintaining this
machine. This manual should be kept inside the cab for
reference and periodically reviewed by all personnel
who will come into contact with the machine.
PW180-7E0
WHEELED EXCAVATOR
SERIAL NUMBER
PW180-7E0 – H55051 and up

Table of Contents

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Komatsu PW180-7E0 Specifications

General IconGeneral
BrandKomatsu
ModelPW180-7E0
CategoryExcavators
LanguageEnglish

Summary

1. Foreword

1.2 Safety information

Provides essential safety information and warnings for operating and maintaining the machine.

1.4 Vibration levels

Details vibration levels and guides to reduce them during machine operation.

1.5 Emergency steering

Explains the emergency steering system and its function.

1.6 Emergency braking

Describes the emergency braking system and its operation.

1.7 Introduction

Provides an overview of the machine's intended use and features.

1.7.3 Running in your new machine

Guidelines for the initial 100 hours of operation to ensure proper machine break-in.

2. Safety

2.1 General precautions

General safety rules, features, and personal protective items for safe operation.

2.2 Precaution during operation

Precautions to be taken before, during, and after machine operation for safety.

2.3 Precautions for maintenance

Safety measures to follow before and during machine maintenance procedures.

2.5 Lifting capacity chart PW180-7E0

Provides charts for lifting capacities based on machine configuration for safe lifting.

3. Operation

3.1 General view

Provides an overview of the machine's components and layout.

3.3 Basic check items

Details essential checks to perform before starting the engine for safe operation.

3.4 Switches

Explains the function and location of various switches on the machine.

3.5 Control levers, pedals

Describes the function and operation of control levers and pedals for machine movement.

3.6 Front window

Instructions for opening, closing, and removing the front window.

3.7 Emergency exit from operator’s cab

Procedures for safely exiting the operator's cab in an emergency situation.

3.23 Operation

Comprehensive section covering various operational procedures and checks.

3.23.8 Starting engine

Step-by-step instructions for safely starting the machine's engine.

3.23.12 Stopping and parking

Procedures for safely stopping and parking the machine.

3.23.16 Prohibitions for operation

Lists operations that are strictly prohibited to ensure machine longevity and safety.

4. Maintenance

4.1 Guides to maintenance

General guidelines for performing inspection and maintenance safely and effectively.

4.3 Wear parts list

Lists components subject to wear and their recommended replacement intervals.

4.4 Use fuel, coolant and lubricants according to ambient temperature

Guidance on selecting appropriate fluids based on ambient temperature for optimal performance.

4.7 Periodic replacement of safety critical parts

Details critical parts requiring periodic replacement for safety and fire prevention.

4.8 Maintenance schedule chart

Provides a schedule for routine maintenance tasks based on operating hours.

4.9 Key to lubrication points

Identifies all lubrication points on the machine for proper maintenance.

4.11 Maintenance procedure

Detailed procedures for various maintenance tasks based on service intervals.

5. Technical Data

5.1 Specifications

Provides key specifications for the machine, including weight, performance, and engine details.

5.1.1 One piece boom

Detailed dimensions and specifications for the one-piece boom configuration.

5.1.3 Working range – One piece boom

Diagrams and data illustrating the working range for the one-piece boom.

6. Attachments, Options

6.1 General precautions

General safety precautions to observe when using attachments or options.

6.2 Precautions when installing attachments

Safety guidelines for modifying or installing attachments on the machine.

6.4 Handling bucket with hook

Safety precautions and prohibited operations when using a bucket with a hook.

6.6 Introduction of attachments and extending machine service life

Information on attachments and how to extend machine service life.

6.6.1 Hydraulic breaker

Details on the hydraulic breaker attachment, its applications, and mistaken methods of use.

7. Index

7.1 Index

An alphabetical index of topics covered in the manual for easy reference.

8. Notes

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