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General| Brand | KSM-Stoker |
|---|---|
| Model | KSM-Multistoker XXL |
| Category | Boiler |
| Language | English |
Details on using wood pellets, including storage and quality standards.
Guidelines for using wood chip, including size and water content.
Information on grain fuel, clinker formation, and recommended handling.
List of other biomass fuels suitable for the stoker plant.
Covers declared wear parts, sensors, electrics, and boiler body with duration.
Conditions for maintaining boiler body warranty, focusing on water temp and quality.
Description of the PCT400 controller, its PID regulator, and web server capabilities.
Explanation of parameters displayed on the PCT400 screen, including temps and O2 value.
Details the functions of the START, STOP, and MENU buttons in different modes.
Explains how to use UP, DOWN, and SELECT buttons for parameter adjustments.
Step-by-step guide for powering on, feeding fuel, and initiating the boiler.
Warnings regarding fuel overfilling, smoke, and gas explosion risks.
Requirements for empty run time and O2 level before pausing or stopping.
Explains the Windows-like menu structure for accessing functions.
Details parameters related to boiler temperature and output in run mode.
Configuration of start fuel amounts and their impact on ignition.
Oxygen level thresholds and differences for recognizing fire during startup.
Settings for stoker screw operation, including pause fuel and empty-run times.
Parameters for controlling fan output and on-time during pause mode.
Overview of 5 programs for different fuel types and their adjustment.
Introduction to various accessories and their control parameters.
Parameters for transport auger operation, including after-run and delays.
Settings for measuring and calculating fuel consumption.
Parameters for the automatic ash auger, including run times and conditions.
Settings for the moving floor, including pause times at different outputs.
Parameters for firegrate movement, including run and pause times.
Details on adjusting fan speeds for different boiler outputs.
Parameters for automated heat exchanger cleaning run and pause times.
Configuration for flue fan prestart, stop delay, and speed control.
Parameters for controlling the ash auger in the multicyclone system.
Settings for bagfilter open/close temperatures and ash handling.
Parameters for controlling hydraulic moving floor operation in percentages.
Settings for lime dosage and flue gas gain/offset adjustments.
Configuration for circulation pump start temperature and standby pump operation.
Settings for boiler shunt protection and heat circuit status.
Settings for buffer tank temperature monitoring and boiler interaction.
Introduction to setting up multiple boilers to work together in a cascade.
Configuring master/slave roles, start/stop slave power, and delay times.
Setting master role duration and defining boiler communication modes.
Setting network settings for boilers in a cascade chain.
Procedures for testing all motors and functions within the system.
Instructions for setting the boiler's internal clock and date manually.
Guidance on using the service menu with caution and KSM-Stoker A/S instructions.
Table listing alarms, their potential causes, and recommended solutions.
Explains black alarm messages related to motor or module issues.
Description of 'None', 'Semi Auto', 'Auto', and 'Auto with empty run' ignition modes.
Instructions for setting the correct amount of start fuel for ignition.
Detailed workflow of the automatic ignition sequence, including state changes.
Explanation of ignition timeout and startup timeout alarms and their causes.
Details the three methods for configuring backend protection against corrosion.
Specifies minimum return water temperature and delta T for warranty.
Describes two methods for controlling the buffer tank with sensors and valves.
Safety features to prevent boiler overheating when using buffer tanks.
Explains how cascade software manages multiple boilers for optimal output.
Information on parameters required to initiate cascade control.
Configuring master/slave roles, start/stop slave power, and delay times.
Setting master role duration and defining boiler communication modes.
Setting network settings for boilers in a cascade chain.
Interpreting status codes shown on the display for boilers in a cascade.
Explanation of log entries detailing commands sent between master and slave boilers.
Diagram showing major boiler parts with brief explanations.
Highlights the O2 sensor's role and the importance of its clean, calibrated condition.
Step-by-step guide for checking and calibrating the O2 sensor annually.
Details on adjusting and cleaning secondary air nozzles for optimal combustion.
Explanation of how chamot stone improves combustion.
Recommendations for covering the burning chamber with chamot stone based on fuel.
Instructions for checking and replacing chamot stone during annual service.
Describes the role of primary and secondary fans in supplying combustion air.
Explains the benefit of air intake at the boiler bottom for cooling and preheating.
Information on using inverters to adjust fan output speeds.
Guidance on cleaning fan wheels properly to maintain efficiency.
How the flue fan speed adjusts based on boiler pressure for optimal draft.
Signals controlling the flue fan inverter and their display on the PCT400.
Identifies vibration and high-speed operation as reasons to clean the flue fan.
Locating the cleaning door and methods for cleaning the fan wheel.
How moving fire grates facilitate burning difficult fuels and handle ash.
Correct adjustment of grates is critical for efficient burning and preventing issues.
Describes the moving floor's role in transporting ash and preventing blockages.
Ensuring the moving floor spindle completes its full travel during inspection.
Annual procedure for removing fire grates for cleaning and inspecting the moving floor.
Criteria for replacing worn fire grates and cleaning air openings.
How to access the hydraulic cylinder and bearings for maintenance.
Requirement to grease fire grate shaft bearings annually and check for leaks.
Explanation of the load sensing pump and hydraulic cylinders driving the floor and grates.
Identification of key components on the hydraulic unit, including pressure gauge and fill point.
Recommended oil level and the interval for changing hydraulic oil.
Details on common hydraulic alarms like low oil, high temperature, and timeout.
Importance of a tight connection for the ash auger to prevent dust and false O2 readings.
Risks associated with an uncovered bottom ash screw, like false air or heat exposure.
How the automatic cleaning spirals clean heat exchanger pipes for efficiency.
Lubrication requirements for the bushings and main bearing of the cleaning motor.
Steps to disconnect spirals from clutches to open the cleaning door.
Ensuring proper alignment of spirals and clutches for correct operation.
Description of the automatic device that fills fuel from an external stock.
Key parameters for the fuel feeding cycle, focusing on start and stop delays.
Interpreting lights and indicators for the fuel transport system status.
Procedure for Step 1, checking the fuel sensor's status.
Activation of the flame damper motor and its status change to green.
Flame damper switch activation and common 'Damper Timeout' alarm causes.
Activation of transport augers and delays between auger starts/stops.
Fuel sensor status change to grey and process restart after transport stops.
Interpreting states logged for the transport system during operation.
Proper adjustment of the flamdamper motor and its switch for correct operation.
Components of the hydraulic system for moving floor fuel delivery.
How the system detects fuel needs, starts hydraulics, and moves fuel.
Importance of cleaning the infrared eye of the fuel sensor to maintain signal accuracy.
Step-by-step guide for adjusting fuel sensors to prevent overfilling.
Details on the switching valve and required pressure settings for the hydraulic system.
Recommended oil level and the interval for changing hydraulic oil.
Overview of the four types of alarms the hydraulic system can generate.
How the hydraulic system operates the hydraulic roof and its access control.
Measures against overheating and how the system responds to high temperatures.
Safety switches, fuses, heat thermostat and water pressure monitoring.
How to view boiler status and adjust parameters remotely through the web interface.
Information needed to connect the boiler to the internet, including IP addresses.
Explanation of how boiler condition data is written to the log file at set intervals.
An example log file showing states like 'Trans from' and 'Shutdown'.
List of available alarm texts and their corresponding descriptions for SMS notifications.
Measures against overheating and how the system responds to high temperatures.
Safety switches, fuses, heat thermostat and water pressure monitoring.
Checking gearbox lubricant and performing annual thermal valve maintenance.
Maintenance tasks for air nozzles, screw tube cleaning, and seal integrity.
Cleaning the combustion air fan to maintain efficiency, especially in dusty environments.
Routine checks to ensure proper operation and identify potential issues.
Detailed tasks for annual and biennial major overhauls, including component cleaning and checks.
Causes and solutions for unburned fuel in ashes and a sooty boiler.
Troubleshooting black display errors and combustion air fan failures.
Solutions for a stuck screw and measures to prevent backfires.
Causes of clinker buildup and methods to reduce it, especially with grain fuel.
Diagnosing and resolving bothersome smoke and condensed water in flue gas.
List of alarms related to startup, overheating, water, transport, and hydraulics.
Understanding module error codes (e.g., P3) indicating power or phase issues.
Regulations and recommended clearances for installing the boiler room.
Guidelines for placing the stoker and requirements for the flue gas outlet.
Details on pipe dimensions, expansion connections, and anti-freeze protection.
Procedure for checking the correct rotation direction of the stoker screw.
Connecting the sprinkler valve and preparing for initial stoker startup.
List of accessories included with the KSM-Multistoker XXL.
Reference to the piping diagram for the KSM-Multistoker XXL.
References to power diagrams for different XXL boiler models.
Link to download dimension drawings for the boiler.
Required network details (IP, Submask, Gateway, DNS) for web interface setup.
Steps for setting up internet connection and accessing the boiler remotely.
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