KTM 144 SX - MAINTENANCE WORK ON CHASSIS AND ENGINE

ENGLISH
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PERIODIC MAINTENANCE SCHEDULE »
125/144/250 SX 2008
IMPORTANT SERVICE WORK THAT MUST BE PERFORMED BY AN AUTHORIZED KTM WORKSHOP
UNDER A SEPARATE ORDER
Every 20 hours Every 40 hours Every 60 hours
Every 80 hours At least once a year
Every 2 years
Clean and adjust carburetor
z
Replace the throttle slide, jet needle, float needle valve, needle nozzle
z
Check the reed-type intake valve for wear
z zzz
Check the wear on the clutch disks and length of the clutch springs
z zzz
Check the cylinder and piston for wear
z zzz
Check function of exhaust control
z z z
Check piston pin bearing
z zzz
Replace the crankshaft main bearings
z
Replace the conrod bearings
z z
Check the entire transmission, the shift mechanism and bearings
z z
Complete maintenance of fork
z z z z
Complete maintenance of shock absorber
z z
Clean and grease steering head bearings and gasket elements
z
Replace the sealing cup for the foot brake cylinder
z zzz
Replace the glass-fiber yarn filling in the silencer
z zzz
Treat electric contacts and switches with contact grease
z
Change break fluid
z zzz z
Change the hydraulic clutch oil
z
125/144/250 SX 2008
IMPORTANT CHECKS AND MAINTENANCE TO BE CARRIED OUT BY THE RIDER
before each start after every cleaning
for cross country use once a year
Check gear box oil level
z
Check brake fluid level
z
Check brake pads for wear
z
Check lights for function
z
Check horn for function
z
Lubricate and adjust cables and nipples
z
Bleed fork legs regulary
z
Remove and clean dust bellows regularly
z
Clean and lubricate chain, check tension and adjust if necessary
z z
Clean air filter and filter box
z z
Check tires for pressure and wear
z
Check cooling liquid level
z
Check fuel lines for leaks
z
Empty and clean float chamber
z z
Remove, clean and oil the throttle slide
z
Check all control elements for smooth operation
z
Check brake performance
z z
Treat blank metal parts (with the exception of brake and exhaust systems)
z
with wax-based anti corrosion agent
Treat ignition and steering locks and light switches with contact spray
z
Check tightness of screws, nuts and hose clamps regularly
z
Note:If the inspection establishes that permissible tolerances are exceeded, the respective components must be replaced.