ENGLISH
3
Page
SERIAL NUMBER LOCATIONS...................................................4
Frame number........................................................................4
Engine number, engine type (125/200)...................................4
Engine number, engine type (250/300/380)...........................4
OPERATION INSTRUMENTS .....................................................4
Clutch control lever (125/200)...............................................4
Clutch control lever (250/300/380).......................................4
Hand brake lever.....................................................................5
Speedometer, indicator lamps (EXC)........................................5
Odometer (EXC USA) .............................................................5
Speedometer, indicator lamps (EGS)........................................5
Ignition lock............................................................................5
Short circuit button (SX)..........................................................6
Combination switch (EXC)......................................................6
Headlamp switch (EXC USA)...................................................6
Flasher switch.........................................................................6
Emergency OFF switch (Australia)...........................................6
Filler cap.................................................................................7
Refueling, fuel.........................................................................7
Fuel tap ..................................................................................7
Choke knob............................................................................8
Shift lever...............................................................................8
Kickstarter..............................................................................8
Foot brake pedal .....................................................................8
Compression damping of fork..................................................8
Rebound damping of fork........................................................9
Compression damping of shock absorber .................................9
Rebound damping of shock absorber........................................9
Steering lock...........................................................................9
Side stand...............................................................................9
DRIVING INSTRUCTIONS........................................................10
PERIODIC LUBRICATION- AND MAINTENANCE-SCHEDULE
......12
MAINTENANCE WORK ON CHASSIS AND ENGINE...............13
Changing the original position of the clutch lever (125/200)
......13
Checking and adjusting the steering head bearing..................13
Check chain tension..............................................................14
Correct chain tension............................................................14
Chain maintenance...............................................................14
Chain wear...........................................................................15
General informations about KTM disc brakes.........................15
Adjusting of free travel at the hand brake lever......................15
Checking of brake fluid level - front brake..............................16
Refilling the front brake fluid reservoir...................................16
Checking the front brake pads...............................................16
Replacing the front brake pads...............................................16
Changing the basic position of the brake pedal.......................17
Checking rear brake fluid level..............................................17
Refilling the rear brake fluid reservoir....................................17
Checking the rear brake pads................................................18
Replacing the rear brake pads................................................18
Dismounting and mounting the front wheel ..........................18
Dismounting and mounting the rear wheel............................19
Tires, air pressure..................................................................19
Checking spoke tension.........................................................19
Fuse (A, CH).........................................................................20
Battery (A, CH).....................................................................20
Replacing head light lamp (H4)..............................................20
Cooling system .....................................................................20
Checking the coolant level....................................................21
Bleeding the cooling system ..................................................21
Cleaning the air filter ............................................................22
Exhaust system.....................................................................22
Cleaning the spark arrestor (EXC USA)..................................22
Carburetor adjustment..........................................................23
Checking the float level.........................................................24
Checking the oil level of the hydraulic clutch (125/200).......24
Adjusting the clutch cable (250/300/380)............................24
Check transmission oil level (125/200).................................25
Changing transmission oil (125/200)....................................25
Check transmission oil level (250/300/380).........................25
Changing transmission oil (250/300/380)............................25
CLEANING...............................................................................26
CONSERVATION FOR WINTER OPERATION...........................26
STORAGE..................................................................................26
Use after period of storage..........................................................26
TECHNICAL SPECIFICATIONS - CHASSIS (125/200) ..............27
TECHNICAL SPECIFICATIONS - ENGINE (125/200)
.......................28
TECHNICAL SPECIFICATIONS - ENGINE (250/300/380)
Only USA
...............................................................................30
TECHNICAL SPECIFICATIONS - ENGINE (250/300/380)
All models out of USA
..............................................................32
TECHNICAL SPECIFICATIONS - CHASSIS (250/300/380) ......34
WIRING DIAGRAMME...................................................Appendix
INDEX
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