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KTM 390 Duke 2015 COL User Manual

KTM 390 Duke 2015 COL
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OWNER'S MANUAL 2015
390 Duke 2015 COL
Art. no. 3213123en

Table of Contents

Questions and Answers:

KTM 390 Duke 2015 COL Specifications

General IconGeneral
Displacement373.2 cc
Transmission6-speed
Fuel SystemElectronic fuel injection
Seat Height800 mm
Front Tire110/70 ZR17
Rear Tire150/60 ZR17
Rear SuspensionWP monoshock
Bore x Stroke89 mm x 60 mm
Compression Ratio12.6:1
StarterElectric
FrameSteel trellis frame
InstrumentationDigital LCD display
Engine TypeSingle cylinder, 4-stroke
Power32 kW (44 hp) @ 9, 500 rpm
Torque35 Nm @ 7250 rpm
Weight139 kg (dry)
Fuel Tank Capacity11 L
Front Brake300 mm disc, 4-piston caliper
Rear Brake230 mm disc, 1-piston caliper
Front Suspension43 mm WP upside-down fork
Ground Clearance185 mm

Summary

Means of Representation

Symbols Used in the Manual

Explains symbols for expected/unexpected reactions and specialist work.

Typographical Format Explanations

Details the meaning of specific text formatting like proprietary and protected names.

Safety Advice

Intended Use and General Safety Rules

Defines motorcycle use and outlines fundamental safety instructions.

Understanding Danger Levels and Symbols

Clarifies risk categories (Danger, Warning, Caution) and associated symbols.

Safe Operation and Protective Clothing

Provides guidance for safe riding and emphasizes wearing protective gear.

Work Rules and Environmental Care

Covers procedures for maintenance and responsible disposal of fluids and components.

Owner's Manual Usage Advice

Stresses the importance of reading and keeping the owner's manual accessible.

Important Information

Guarantee, Warranty, and Service Requirements

Outlines warranty terms, service schedule adherence, and authorized workshop needs.

Operating Substances and Spare Parts

Information on correct fluids, approved parts, and accessories.

Vehicle Wear and Maintenance Intervals

Explains factors affecting component wear and the importance of service intervals.

Figures and Customer Service Contact

Notes on manual illustrations and how to contact KTM customer support.

View of Vehicle

Motorcycle Components - Front Left View

Identifies key parts of the motorcycle from the front left perspective.

Motorcycle Components - Rear Right View

Identifies key parts of the motorcycle from the rear right perspective.

Serial Numbers

Chassis Number and Type Label Location

Instructions for finding the vehicle's chassis number and type label.

Engine Number and Key Number Identification

Guidance on locating the engine number and finding the key number.

Controls

Handlebar Controls and Switches

Details levers, grips, and buttons for clutch, brakes, throttle, lights, signals, and engine start/stop.

Ignition and Steering Lock Operation

Instructions for using the ignition switch and locking the steering.

Combination Instrument Functions and Displays

Comprehensive guide to the digital display, its menus, indicators, and settings.

Other Motorcycle Controls and Features

Operation of fuel filler cap, seat lock, grab handles, footrests, shift lever, and side stand.

Preparing for Use

First Use Advice and Riding Preparation

General advice, safety checks, and familiarization before the first ride.

Engine Running-in Procedure

Guidelines for the engine break-in period, including maximum engine speed.

Safe Vehicle Loading and Weight Limits

Instructions on proper loading, weight limits, and handling characteristics.

Riding Instructions

Pre-Ride Checks and Maintenance

Essential checks before every trip to ensure roadworthiness.

Safe Engine Starting Procedure

Step-by-step procedure for starting the engine, including safety features.

Starting Off and Gear Shifting

Guidance on moving off and changing gears smoothly and safely.

Effective Braking and Stopping Techniques

Instructions on effective braking techniques and stopping procedures.

Parking and Securing the Motorcycle

Procedures for stopping, parking, locking, and switching off the vehicle.

Motorcycle Transport Guidelines

Advice on safely securing the motorcycle for transportation.

Refueling Procedures and Safety

Instructions for safe and correct refueling of the motorcycle.

Service Schedule

Scheduled Maintenance Intervals and Tasks

Lists required maintenance checks and replacements at different mileage/time intervals.

Tuning the Chassis

Adjusting Rear Shock Absorber Preload

Instructions for adjusting the spring preload on the rear shock absorber.

Adjusting the Shift Lever Position

Guidance on adjusting the shift lever for optimal rider ergonomics.

Service Work on the Chassis

Using Motorcycle Stands Safely

Procedures for raising and lowering the motorcycle using front and rear wheel stands.

Seat Removal and Installation

Steps for removing and reinstalling the passenger and main seats.

Drive Chain Maintenance and Adjustment

Procedures for checking, cleaning, and adjusting the drive chain and related components.

Front Spoiler Removal and Fitting

Steps for removing and reinstalling the front spoiler.

Brake System

ABS System Overview and Functionality

Explains how the Antilock Brake System (ABS) works and its limitations.

Checking Brake Discs and Linings

Procedures for inspecting brake discs and linings for wear and damage.

Checking and Adding Brake Fluid

Instructions for checking brake fluid levels and adding fluid if necessary.

Foot Brake Lever Free Travel Adjustment

Guidance on checking and adjusting the free travel of the foot brake lever.

Wheels, Tires

Front Wheel Removal and Installation

Step-by-step guide for removing and installing the front wheel assembly.

Rear Wheel Removal and Installation

Step-by-step guide for removing and installing the rear wheel assembly.

Tire Condition and Tread Depth Check

Instructions for inspecting tires for damage, wear, and minimum tread depth.

Tire Air Pressure Check and Adjustment

Guidance on checking and maintaining correct tire air pressure.

Electrical System

Battery Removal, Installation, and Recharging

Procedures for battery handling, installation, removal, and recharging.

Fuse Replacement Procedures

Guides for replacing ABS fuses and individual power consumer fuses.

Bulb Replacement (Headlight, Parking Light)

Step-by-step instructions for replacing headlight and parking light bulbs.

Headlight Setting Check and Adjustment

Procedures for checking and adjusting the headlight beam alignment and range.

Cooling System

Coolant System Overview and Components

Explains the function of the water pump, radiator cap, and compensating tank.

Antifreeze and Coolant Level Checks

Instructions for checking coolant antifreeze and levels in the reservoir and radiator.

Draining, Filling, and Bleeding Cooling System

Procedures for draining, filling, and bleeding air from the cooling system.

Tuning the Engine

Throttle Cable Play Adjustment

Instructions for checking throttle grip play and adjusting the cable.

Clutch Lever Play Adjustment

Guidance on checking clutch lever play and adjusting the cable.

Service Work on the Engine

Engine Oil Level Check

Procedure for checking the engine oil level when the engine is warm.

Engine Oil and Filter Change Procedure

Step-by-step guide for draining oil, replacing filter, and refilling oil.

Adding Engine Oil

Instructions for adding engine oil to the correct level.

Cleaning, Care

Motorcycle Cleaning Procedures and Safety

Guidelines for cleaning the motorcycle, avoiding high-pressure jets and using correct cleaners.

Winter Operation and Corrosion Protection

Steps for preparing the motorcycle for winter and protecting against salt corrosion.

Storage

Preparing for Long-Term Motorcycle Storage

Steps for preparing the vehicle for storage, including fuel, fluids, and battery.

Preparing for Use After Storage

Procedures to follow when taking the motorcycle out of storage.

Troubleshooting

Common Faults, Causes, and Actions

A guide to diagnosing and resolving common issues with the motorcycle.

Technical Data

Engine Specifications and Details

Detailed technical specifications for the engine, including dimensions and clearances.

Engine Tightening Torques and Specifications

Specific torque values for various engine screws and nuts.

Capacities, Chassis, and Electrical System Specs

Fluid capacities, chassis details, and electrical system component specifications.

Fork, Shock Absorber, and Tire Data

Details on fork/shock absorber settings, and tire sizes/pressures.

Chassis Tightening Torques

Torque specifications for various chassis-related fasteners.

Substances

Brake Fluid and Coolant Recommendations

Details on recommended brake fluid types and coolant mixture ratios.

Engine Oil, Fork Oil, and Fuel Recommendations

Information on recommended engine oil, fork oil, and fuel grades.

Fuel Usage Restrictions

Guidance on fuel ethanol/methanol content and prohibited fuel types.

Auxiliary Substances

Recommended Maintenance Products

Lists recommended chain cleaner, lube, fuel additive, grease, cleaners, and polishes.

Standards

JASO T903 MA Standard Explanation

Explanation of the JASO T903 MA standard for motorcycle engine oils.

SAE Viscosity Classification Explained

Explanation of SAE viscosity classes for oils.

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