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KTM 450 SX-F EU User Manual

KTM 450 SX-F EU
107 pages
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OWNER'S MANUAL 2013
450 SX‑F EU
450 SX‑F EU FACTORY EDITION
450 SX‑F USA
450 SX‑F USA FACTORY EDITION
450 XC-F USA
Art. no. 3211931en

Table of Contents

Other manuals for KTM 450 SX-F EU

Questions and Answers:

KTM 450 SX-F EU Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Displacement449.9 cc
Bore x Stroke95 mm x 63.4 mm
Power63 hp
Transmission5-speed
Seat Height950 mm
Starting SystemElectric starter
Rear SuspensionWP XACT Monoshock
Front Brake260 mm disc
Rear Brake220 mm disc
Fuel SystemElectronic Fuel Injection
Cooling SystemLiquid-cooled
Front SuspensionWP XACT 48

Summary

Means of Representation

Symbols Used in Manual

Explains the meaning of various symbols used throughout the owner's manual for clarity and safety.

Typographical Formats Used

Details the typographical conventions employed in the document for specific names and brands.

Safety Advice and Precautions

Intended Use of Motorcycle

Defines the intended purpose and operational environment for KTM sport motorcycles.

General Safety Instructions

Provides essential safety guidelines and advice for operating the vehicle safely.

Risk Degrees and Symbols

Explains the danger levels associated with different symbols used for warnings and hazards.

Tampering Warning

Warns against tampering with noise control systems and lists prohibited modifications.

Safe Operation Practices

Covers safe riding practices, including avoiding impairment and ensuring ventilation.

Protective Clothing Requirements

Emphasizes the importance of wearing appropriate protective gear for rider safety.

Work Rules and Procedures

Outlines rules for performing maintenance and repair work, including tool usage.

Environmental Considerations

Details responsibilities regarding environmental protection during vehicle use and disposal.

Owner's Manual Usage

Highlights the importance of reading and keeping the owner's manual for proper vehicle operation.

Important Notes and Information

Guarantee and Warranty Conditions

Specifies conditions for maintaining warranty validity and procedures for claims.

Operating and Auxiliary Substances

Advises on the proper use of fuels, lubricants, and other necessary fluids.

Spare Parts and Accessories

Recommends using approved KTM parts and accessories for safety and performance.

Service and Maintenance

Stresses the importance of timely and correct service for optimal operation and longevity.

Manual Figures and Depictions

Notes that manual figures may show special equipment or partial disassembly.

Customer Service and Support

Provides information on how to get assistance and find authorized dealers.

Vehicle Identification and Views

Front Left View of Motorcycle

Diagram showing key components and controls visible from the front left side.

Rear Right View of Motorcycle

Diagram illustrating major parts and controls from the rear right perspective.

Vehicle Identification Numbers

Chassis Number Location

Details the location for identifying the motorcycle's unique chassis number.

Type Label Identification

Explains where to find the motorcycle's type label for identification.

Engine Number Location

Shows the specific location on the engine where the engine number is stamped.

Fork Part Number

Indicates the location of the part number for the front fork assembly.

Shock Absorber Part Number

Specifies the location of the part number for the rear shock absorber.

Motorcycle Controls and Features

Clutch Lever Operation

Describes the function and operation of the clutch lever on the handlebar.

Hand Brake Lever Operation

Details the function of the hand brake lever for activating the front brake.

Throttle Grip Function

Explains the operation of the throttle grip for controlling engine speed.

Kill Switch Operation

Describes the states and function of the kill switch for engine control.

Electric Starter Button

Explains the function and operation of the electric starter button.

Basic Map-Select Switch (SX-F Factory Edition)

Details the basic map selection switch for engine performance tuning.

Vehicle Operation Map-Select Switch (SX-F Factory Edition)

Describes the handlebar-mounted map switch for on-the-fly engine characteristic changes.

Indicator Lamp Overview

Explains the meaning of various indicator lamps and warning lights on the dashboard.

Fuel Filler Cap Operation

Provides instructions for opening and closing the fuel tank filler cap.

Factory Start System (SX-F Factory Edition)

Explains the activation and function of the Factory Start system for lower starts.

Cold Start Button Function

Describes how to use the cold start button to enrich the fuel mixture for cold engines.

Idle Speed Adjusting Screw

Details the procedure for adjusting the engine's idle speed.

Shift Lever

Identifies the shift lever and describes gear positions for different models.

Foot Brake Lever Operation

Explains the function of the foot brake lever for activating the rear brake.

Side Stand (XC-F)

Describes the side stand and its proper use for parking.

Plug-in Stand (All SX-F Models)

Details the use of the plug-in stand for parking the motorcycle.

Service Hour Counter (SX-F Factory Edition)

Explains the function of the service hour counter for tracking engine operating hours.

Preparing the Motorcycle for Use

Initial Advice for First Use

Provides crucial safety advice and pre-ride checks before the first use of the motorcycle.

Engine Break-in Procedure

Details the recommended procedure for breaking in the engine to ensure longevity.

Preparing for Difficult Riding Conditions

Outlines preparations needed for riding in challenging conditions like sand or mud.

Preparing for Dry Sand Rides

Specific preparations for riding the motorcycle on dry sandy terrain.

Preparing for Wet Sand Rides

Guidance on preparing the motorcycle for riding on wet sandy surfaces.

Preparing for Wet and Muddy Surfaces

Steps to take when preparing for riding on wet and muddy terrain.

Riding in High Temperatures and Slow Speeds

Advice on preparing the motorcycle for operation in hot weather and slow conditions.

Riding in Low Temperatures or Snow

Specific preparations for riding in cold weather or snowy environments.

Riding Instructions and Procedures

Pre-Ride Checks and Maintenance

Essential checks and maintenance tasks to perform before every ride for safety.

Starting the Engine

Instructions on how to safely start the motorcycle's engine.

Starting Off and Riding

Guidance on starting off, shifting gears, and general riding techniques.

Applying the Brakes

Instructions on proper braking techniques to ensure safety and control.

Stopping and Parking Safely

Procedures for safely stopping and parking the motorcycle.

Vehicle Transport

Guidelines for safely transporting the motorcycle.

Refueling the Motorcycle

Instructions and safety precautions for refueling the motorcycle's fuel tank.

Service Schedule and Maintenance

Regular Service Schedule

Overview of scheduled maintenance tasks based on operating hours or races.

Additional Service Work

List of service tasks that can be performed as additional orders.

Chassis Tuning and Adjustments

Basic Chassis Setting with Rider Weight

Adjusting suspension settings based on the rider's weight for optimal handling.

Shock Absorber Compression Damping

Explains compression damping and how to adjust low-speed settings.

High-Speed Compression Damping Adjustment

Details how to adjust the high-speed compression damping of the shock absorber.

Rebound Damping Adjustment

Instructions for adjusting the rebound damping of the shock absorber.

Measuring Rear Wheel Sag Unloaded

Procedure for measuring the rear wheel sag without the rider's weight.

Checking Static Sag of Shock Absorber

How to check the static sag of the rear shock absorber.

Checking Riding Sag of Shock Absorber

Procedure for measuring the rear shock absorber's riding sag with rider weight.

Adjusting Spring Preload

Steps for adjusting the spring preload on the rear shock absorber.

Adjusting Riding Sag

Guidance on adjusting the riding sag, potentially by changing the spring rate.

Basic Fork Setting

Information on checking and adjusting the basic settings of the front fork.

Fork Compression Damping Adjustment

Details how to adjust the compression damping of the front fork legs.

Fork Rebound Damping Adjustment

Instructions for adjusting the rebound damping on the front fork legs.

Handlebar Position Adjustment

Explains how to adjust the handlebar position for rider comfort.

Activating Factory Start (SX-F Factory Edition)

Procedure for activating the Factory Start system on specific models.

Chassis Service and Maintenance

Raising Motorcycle with Lift Stand

Instructions on how to safely raise the motorcycle using a lift stand.

Removing Motorcycle from Lift Stand

Procedure for safely lowering the motorcycle from the lift stand.

Bleeding Fork Legs

Steps for bleeding air or excess pressure from the front fork legs.

Cleaning Fork Leg Dust Boots

How to clean the dust boots on the front fork legs to prevent seal damage.

Loosening Fork Protection

Procedure for loosening the protective covers on the front fork.

Positioning Fork Protection

Instructions for correctly positioning and mounting the fork protection.

Removing Front Fork Legs

Step-by-step guide for removing the motorcycle's front fork legs.

Installing Front Fork Legs

Procedure for correctly installing the front fork legs.

Removing Fork Protector

Guide for removing the protective elements from the front forks.

Installing Fork Protector

Instructions for mounting the protective elements onto the front forks.

Removing Lower Triple Clamp

Steps for removing the lower triple clamp assembly.

Installing Lower Triple Clamp

Procedure for installing the lower triple clamp assembly.

Checking Steering Head Bearing Play

How to check for and identify play in the steering head bearings.

Adjusting Steering Head Bearing Play

Procedure for adjusting the steering head bearing play.

Greasing Steering Head Bearing

Instructions for greasing the steering head bearing components.

Removing Start Number Plate

Guide for removing the front number plate.

Installing Start Number Plate

Instructions for mounting the front number plate.

Removing Front Fender

Steps for removing the front fender.

Installing Front Fender

Procedure for installing the front fender.

Removing Shock Absorber

Step-by-step guide for removing the rear shock absorber.

Installing Shock Absorber

Procedure for correctly installing the rear shock absorber.

Removing Motorcycle Seat

Guide for removing the motorcycle's seat.

Mounting Motorcycle Seat

Instructions for correctly mounting the motorcycle's seat.

Removing Air Filter Box Lid

Steps for removing the lid of the air filter box.

Installing Air Filter Box Lid

Instructions for correctly installing the air filter box lid.

Removing Air Filter

Guide for removing the air filter from the air filter box.

Installing Air Filter

Procedure for correctly installing the air filter.

Cleaning Air Filter and Air Filter Box

Instructions for cleaning the air filter and its housing.

Securing Air Filter Box Lid

Procedure for additionally securing the air filter box lid.

Sealing the Air Filter Box

Instructions for sealing the air filter box.

Removing Main Silencer

Step-by-step guide for removing the main silencer (muffler).

Installing Main Silencer

Procedure for correctly installing the main silencer.

Changing Glass Fiber Yarn Filling of Main Silencer

Instructions for replacing the glass fiber yarn filling in the main silencer.

Removing Fuel Tank

Detailed steps for safely removing the motorcycle's fuel tank.

Installing Fuel Tank

Procedure for correctly installing the motorcycle's fuel tank.

Checking Chain Dirt Accumulation

How to inspect the drive chain for dirt accumulation.

Cleaning the Chain

Instructions for cleaning the drive chain.

Checking Chain Tension

Procedure for checking the tension of the drive chain.

Adjusting Chain Tension

Steps for adjusting the drive chain tension to the correct specification.

Checking Chain, Sprockets, and Guide

Inspection of the drive chain, sprockets, and chain guide for wear.

Adjusting Chain Guide

Instructions for adjusting the chain guide based on sprocket tooth count.

Checking Frame for Damage

Procedure for inspecting the motorcycle frame for cracks or deformation.

Checking Swingarm for Damage

Inspection of the swingarm for damage, cracks, or deformation.

Checking Throttle Cable Routing

Verifying the correct routing of the throttle cables.

Checking Rubber Grip Condition

How to check the handlebar rubber grips for damage or wear.

Securing Rubber Grip

Procedure for additionally securing the rubber grips to the handlebar.

Adjusting Clutch Lever Position

Instructions for adjusting the basic position of the clutch lever.

Checking Hydraulic Clutch Fluid Level

Procedure for checking and correcting the hydraulic clutch fluid level.

Changing Hydraulic Clutch Fluid

Detailed steps for changing the hydraulic clutch fluid.

Brake System Maintenance

Checking Hand Brake Lever Free Travel

How to check the free play in the hand brake lever.

Adjusting Hand Brake Lever Position

Procedure for adjusting the basic position of the hand brake lever.

Checking Brake Discs

How to check brake discs for wear and damage.

Checking Front Brake Fluid Level

Procedure for checking the brake fluid level in the front brake reservoir.

Adding Front Brake Fluid

Instructions on how to add front brake fluid, including safety precautions.

Checking Front Brake Linings

How to check the front brake linings for wear and damage.

Changing Front Brake Linings

Detailed steps for changing the front brake linings.

Checking Foot Brake Lever Free Travel

How to check the free play in the foot brake lever.

Adjusting Foot Brake Lever Position

Procedure for adjusting the basic position of the foot brake lever.

Checking Rear Brake Fluid Level

Procedure for checking the brake fluid level in the rear brake reservoir.

Adding Rear Brake Fluid

Instructions on how to add rear brake fluid, including safety precautions.

Checking Rear Brake Linings

How to check the rear brake linings for wear and damage.

Changing Rear Brake Linings

Detailed steps for changing the rear brake linings.

Wheels and Tires Maintenance

Removing Front Wheel

Step-by-step guide for safely removing the front wheel.

Installing Front Wheel

Procedure for correctly installing the front wheel.

Removing Rear Wheel

Detailed steps for safely removing the rear wheel.

Installing Rear Wheel

Procedure for correctly installing the rear wheel.

Checking Tire Condition

How to inspect tires for damage, wear, and age.

Checking Tire Air Pressure

Instructions for checking and setting the correct tire air pressure.

Checking Spoke Tension

Procedure for checking the tension of the wheel spokes.

Electrical System Maintenance

Removing the Battery

Detailed steps for safely removing the motorcycle battery.

Installing the Battery

Procedure for correctly installing the motorcycle battery.

Charging the Battery

Instructions and precautions for charging the motorcycle battery.

Changing the Main Fuse

Steps for locating and replacing the main fuse for electrical system protection.

Cooling System Maintenance

Cooling System Overview

Basic explanation of the cooling system's function and components.

Checking Antifreeze and Coolant Level

Procedure for checking coolant level and antifreeze protection.

Checking Coolant Level

How to check the coolant level in the radiator.

Draining the Coolant

Detailed steps for draining the motorcycle's coolant.

Refilling Coolant

Instructions for refilling the cooling system with the correct coolant.

Engine Tuning and Adjustments

Checking Throttle Cable Play

Procedure for checking the play in the throttle cable.

Adjusting Throttle Cable Play

Steps for adjusting the throttle cable play for proper response.

Adjusting Idle Speed

Instructions for adjusting the engine's idle speed.

Checking Shift Lever Position

How to check the basic position of the shift lever.

Adjusting Shift Lever Position

Procedure for adjusting the basic position of the shift lever.

Engine Service and Maintenance

Changing Fuel Screen

Detailed steps for replacing the fuel screen.

Checking Engine Oil Level

Procedure for checking the engine oil level.

Changing Engine Oil and Oil Filter

Comprehensive guide to changing engine oil, filter, and cleaning oil screens.

Adding Engine Oil

Instructions on how to add engine oil, including type and quantity.

Cleaning and Care

Cleaning the Motorcycle

Guidelines for safely and effectively cleaning the motorcycle.

Storage Procedures

Motorcycle Storage Guidelines

Steps and precautions for storing the motorcycle for extended periods.

Preparing for Use After Storage

Procedures for getting the motorcycle ready for use after storage.

Troubleshooting Common Issues

FI Warning Lamp Blink Codes

Technical Data Specifications

Engine Specifications

Detailed technical specifications for the motorcycle's engine.

Engine Tightening Torques

List of torque specifications for various engine components.

Capacities and Fluid Volumes

Details on fluid capacities such as engine oil, coolant, and fuel.

Chassis Specifications

Technical data related to the motorcycle's chassis, suspension, and dimensions.

Electrical System Details

Specifications for the electrical system, including battery and fuse.

Tire Specifications

Information on approved tire sizes and types for the motorcycle.

Fork Specifications (SX-F EU)

Specific technical data for the SX-F EU model's front fork.

Fork Specifications (SX-F USA)

Technical data for the SX-F USA model's front fork.

Fork Specifications (XC-F)

Technical data for the XC-F model's front fork.

Shock Absorber Specifications (SX-F EU)

Specific technical data for the SX-F EU model's rear shock absorber.

Shock Absorber Specifications (SX-F USA)

Technical data for the SX-F USA model's rear shock absorber.

Shock Absorber Specifications (XC-F)

Technical data for the XC-F model's rear shock absorber.

Chassis Tightening Torques

Torque specifications for various chassis fasteners and components.

Substances and Fluids

Brake Fluid Recommendations

Specifies the approved types of brake fluid for the motorcycle.

Coolant Recommendations

Details recommended coolants and mixture ratios for the cooling system.

Engine Oil Recommendations (SAE 10W/50)

Specifies approved engine oils and their standards.

Fuel Recommendations (Super Unleaded)

Information on the recommended fuel grade and ethanol content.

Auxiliary Substances and Materials

Air Filter and Chain Care

Recommends cleaners for air filters and drive chains.

Cleaning and Protection Materials

Recommends products for cleaning and protecting various motorcycle surfaces.

Fuel Additives

Recommends fuel additives for storage and maintenance.

Lubricants

Specifies recommended greases for lubrication of components.

Sprays and Adhesives

Lists recommended sprays and adhesives for maintenance and parts.

Standards and Classifications

JASO T903 MA Standard

Explains the JASO T903 MA standard for motorcycle engine oils.

SAE Viscosity Classification

Describes the SAE classification system for oil viscosity.

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