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KTM 500 EXC F SIX DAYS 2024 User Manual

KTM 500 EXC F SIX DAYS 2024
166 pages
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OWNER'S MANUAL 2024
500 EXCF
500 EXC-F SIX DAYS
Art. no. 3214845en

Table of Contents

Questions and Answers:

KTM 500 EXC F SIX DAYS 2024 Specifications

General IconGeneral
BrandKTM
Model500 EXC F SIX DAYS 2024
CategoryMotorcycle
LanguageEnglish

Summary

SAFETY ADVICE 2

2.2 Misuse

Describes what constitutes misuse of the vehicle and potential dangers.

2.3 Safety advice

General instructions for safe operation and importance of warning labels.

2.4 Degrees of risk and symbols

Explains the meaning of danger, warning, caution, and note symbols.

2.12 Safe operation

Provides crucial safety advice regarding accidents, poisoning, and burns.

2.13 Protective clothing

Emphasizes the importance of wearing appropriate protective clothing for safety.

SERIAL NUMBERS 5

5.1 Vehicle identification number

Locates and explains the Vehicle Identification Number (VIN).

CONTROLS 6

6.7 Start button/emergency OFF switch

Details the function and states of the start/kill switch.

6.8 Overview of indicator lights

Explains the meaning of various indicator lamps on the dashboard.

6.18 Locking the steering

Step-by-step guide on how to lock the steering for security.

6.19 Unlocking the steering

Step-by-step guide on how to unlock the steering.

COMBINATION INSTRUMENT 7

PREPARING FOR USE 8

8.1 Advice on preparing for first use

Provides essential safety advice and pre-ride checks for new users.

8.2 Running in the engine

Details the procedure and guidelines for the engine break-in period.

8.4 Preparing the vehicle for difficult operating conditions

Advises on preparing the vehicle for various challenging riding conditions.

RIDING INSTRUCTIONS 9

9.1 Checks and maintenance measures when preparing for use

Lists essential pre-ride checks and maintenance tasks for safe operation.

9.2 Starting the vehicle

Provides safety warnings and instructions for starting the engine.

9.3 Starting off

Details the procedure for moving off from a standstill.

9.4 Shifting, riding

Explains gear shifting techniques and general riding practices.

9.5 Braking

Provides crucial safety warnings and advice on braking techniques.

9.6 Stopping, parking

Offers safety advice and procedures for stopping and parking the motorcycle.

9.8 Refueling

Details the refueling procedure with important safety warnings.

SERVICE SCHEDULE 10

10.2 Service schedule

A comprehensive table detailing maintenance tasks and intervals.

TUNING THE CHASSIS 11

11.9 Adjusting the spring preload of the shock absorber

Guides on adjusting the spring preload of the rear shock absorber.

11.10 Adjusting the riding sag

Explains how to adjust the riding sag by selecting and mounting a suitable spring.

SERVICE WORK ON THE CHASSIS 12

12.13 Checking the steering head bearing play

Explains how to check for play in the steering head bearing and its importance.

12.14 Adjusting the steering head bearing play

Guides on adjusting the steering head bearing play for correct steering.

12.26 Cleaning the air filter and air filter box

Details the procedure for cleaning the air filter and air filter box.

12.32 Removing the fuel tank

Details the procedure for removing the fuel tank, including safety warnings.

12.33 Installing the fuel tank

Guides on installing the fuel tank, with safety warnings.

12.36 Checking the chain tension

Details how to check chain tension and potential consequences of incorrect tension.

12.37 Adjusting the chain tension

Guides on adjusting the chain tension, including alignment and torque specs.

12.38 Checking the chain, rear sprocket, engine sprocket, and chain guide

Explains how to check wear on the drivetrain components.

12.41 Checking the throttle cable routing

Details how to check throttle cable routing and play for safety.

12.44 Checking/correcting the fluid level of hydraulic clutch

Details how to check and correct the hydraulic clutch fluid level.

12.45 Changing the hydraulic clutch fluid

Provides a step-by-step guide for changing the hydraulic clutch fluid.

BRAKE SYSTEM 13

13.1 Checking the free travel of the hand brake lever

Explains how to check the free travel of the front brake lever.

13.2 Adjusting the free travel of the handbrake lever

Guides on adjusting the free travel of the front brake lever.

13.4 Checking the front brake fluid level

Details how to check the front brake fluid level and warnings.

13.5 Adding front brake fluid

Guides on adding front brake fluid, including safety warnings and fluid types.

13.6 Checking that the brake linings of the front brake are secured

Explains how to check front brake linings for thickness, damage, and security.

13.7 Changing the brake linings of the front brake

Provides a detailed guide for changing the front brake linings with safety and part recommendations.

13.8 Checking the free travel of foot brake lever

Explains how to check the free travel of the rear brake lever.

13.10 Checking the rear brake fluid level

Details how to check the rear brake fluid level and warnings.

13.11 Adding rear brake fluid

Guides on adding rear brake fluid, including safety warnings and fluid types.

13.12 Checking that the brake linings of the rear brake are secured

Explains how to check rear brake linings for thickness, damage, and security.

13.13 Changing the rear brake linings

Provides a detailed guide for changing the rear brake linings with safety and part recommendations.

WHEELS, TIRES 14

14.1 Removing the front wheel

Details the procedure for removing the front wheel, including brake caliper and spindle.

14.2 Installing the front wheel

Guides on installing the front wheel, including bearings, spacers, and torque specs.

14.4 Installing the rear wheel

Details the procedure for installing the rear wheel, including chain and brake checks.

14.5 Checking the tire condition

Explains how to check tires for cuts, wear, and age.

14.6 Checking tire pressure

Provides guidelines for checking and setting correct tire pressure.

14.7 Checking spoke tension

Details how to check spoke tension and correct it, with warnings about handling and damage.

ELECTRICAL SYSTEM 15

15.3 Charging the 12-V battery

Explains how to charge the 12-V battery, including safety and battery life advice.

15.8 Checking the headlight setting

Explains how to check and verify the headlight beam alignment.

15.9 Adjusting the headlight range

Guides on adjusting the headlight range to meet specifications.

COOLING SYSTEM 16

16.2 Checking the antifreeze and coolant level

Details how to check antifreeze protection and coolant level with safety warnings.

16.3 Checking the coolant level

Guides on checking the coolant level in the radiator with safety warnings.

16.6 Changing the coolant

Guides on changing the coolant, including draining and refilling with safety warnings.

TUNING THE ENGINE 17

17.4 Adjusting the idle speed

Details how to adjust the engine idle speed for optimal operation.

17.5 Teaching the throttle valve position

Explains the procedure for teaching the throttle valve position to the control unit.

SERVICE WORK ON THE ENGINE 18

18.2 Checking the engine oil level

Explains how to check the engine oil level at operating temperature.

18.3 Changing the engine oil and oil filter, cleaning the oil screens

Provides a comprehensive guide for changing engine oil and filter with safety warnings.

18.4 Adding engine oil

Guides on adding engine oil to the correct level, with warnings.

STORAGE 20

20.1 Storage

Provides comprehensive steps for preparing and storing the motorcycle for extended periods.

20.2 Preparing for use after storage

Details the steps required to prepare the motorcycle for use after it has been stored.

TROUBLESHOOTING 21

The engine cannot be cranked (starter motor)

Lists possible causes and actions for engine starting failures.

The engine turns but does not start

Lists possible causes and actions for when the engine cranks but doesn't start.

Engine does not speed up

Lists possible causes and actions for lack of acceleration.

Engine has too little power

Lists possible causes and actions for reduced engine power.

High oil consumption

Lists possible causes and actions for excessive engine oil consumption.

12-V battery discharged

Lists causes and actions for a discharged 12-V battery.

The high beam, low beam, tail light, position light, and license plate lamp are not working

Lists possible causes and actions for lighting system failures.

The horn, brake light, turn signal, and radiator fan are not working

Lists possible causes and actions for failures in horn, brake light, turn signal, and fan.

BLINK CODE 22

TECHNICAL SPECIFICATIONS 23

23.2 Engine tightening torques

Lists critical torque specifications for various engine components.

23.9 Chassis tightening torques

Lists chassis tightening torques for various screws and components.

LIST OF SYMBOLS 29

29.1 Yellow and orange symbols

Explains the meaning of yellow and orange symbols indicating errors or driving aids.

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