KTM 65 SX 2015 User Manual

91 pages

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OWNER'S MANUAL 2014

65 SX

Art. no. 3213028en

Default Chapter4
- Table of Contents4
1 Means of Representation6
- Symbols Used6
- Formats Used6
2 Safety Advice7
- Use Definition - Intended Use7
- Degrees of Risk and Symbols7
- Tampering Warning7
- Safe Operation7
- Protective Clothing8
- Work Rules8
- Environment8
- Owner's Manual8
3 Important Notes9
- Guarantee, Warranty9
- Operating and Auxiliary Substances9
- Spare Parts, Accessories9
- Service9
- Figures9
- Customer Service9
4 View of Vehicle10
- View of Vehicle, Front Left (Example)10
- View of Vehicle, Rear Right (Example)11
5 Serial Numbers12
- Chassis Number12
- Engine Number12
- Shock Absorber Part Number12
6 Controls13
- Clutch Lever13
- Hand Brake Lever13
- Throttle Grip13
- Kill Switch13
- Opening the Filler Cap13
- Closing the Filler Cap14
- Controls14
- Fuel Tap14
- Choke14
- Shift Lever15
- Kickstarter15
- Foot Brake Lever15
- Plug-In Stand15
7 Preparing for Use16
- Advice on First Use16
- Running in the Engine17
8 Riding Instructions18
- Checks and Maintenance Measures When Preparing for Use18
- Starting18
- Starting off19
- Shifting, Riding19
- Braking19
- Stopping, Parking20
- Transport20
- Refueling21
9 Service Schedule22
10 Tuning the Chassis24
- Adjusting the Compression Damping of the Fork24
- Adjusting the Rebound Damping of the Fork24
- Adjusting the Compression Damping of the Shock Absorber24
- Adjusting the Rebound Damping of the Shock Absorber25
- Measuring Rear Wheel Sag Unloaded25
- Checking the Static Sag of the Shock Absorber25
- Checking the Riding Sag of the Shock Absorber26
- Adjusting the Spring Preload of the Shock Absorber26
- Adjusting the Riding Sag27
- Handlebar Position27
- Adjusting Handlebar Position27
11 Service Work on the Chassis29
- Raising the Motorcycle with a Lift Stand29
- Removing the Motorcycle from the Lift Stand29
- Bleeding Fork Legs29
- Cleaning the Dust Boots of the Fork Legs30
- Removing the Fork Protector30
- Installing the Fork Protector30
- Removing the Fork Legs31
- Installing the Fork Legs31
- Removing the Lower Triple Clamp32
- Installing the Lower Triple Clamp33
- Checking Play of Steering Head Bearing34
- Adjusting the Play of the Steering Head Bearing35
- Greasing the Steering Head Bearing35
- Dismounting the Start Number Plate35
- Installing the Start Number Plate36
- Dismounting the Front Fender36
- Installing the Front Fender36
- Removing the Shock Absorber37
- Installing Shock Absorber37
- Removing the Seat37
- Mounting the Seat37
- Removing the Air Filter38
- Installing the Air Filter38
- Cleaning the Air Filter and Air Filter Box39
- Removing Main Silencer39
- Installing the Main Silencer39
- Changing the Glass Fiber Yarn Filling of the Main Silencer40
- Dismounting the Fuel Tank40
- Installing the Fuel Tank41
- Removing the Chain Guard42
- Installing the Chain Guard42
- Checking Chain Dirt43
- Cleaning the Chain43
- Checking the Chain Tension43
- Adjusting the Chain Tension44
- Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide45
- Adjusting the Chain Guide46
- Checking the Frame47
- Checking the Swingarm47
- Checking the Routing of the Throttle Cable47
- Checking the Rubber Grip47
- Additionally Securing the Rubber Grip48
- Adjusting Basic Position of Clutch Lever48
- Checking the Fluid Level of Hydraulic Clutch48
- Changing the Hydraulic Clutch Fluid48
12 Brake System50
- Checking Free Travel of Hand Brake Lever50
- Adjusting the Basic Position of the Hand Brake50
- Lever50
- Checking Brake Discs50
- Checking Front Brake Fluid Level51
- Adding Front Brake Fluid51
- Checking the Front Brake Linings52
- Changing the Front Brake Linings53
- Removing Front Brake Linings53
- Installing the Front Brake Linings54
- Checking the Free Travel of the Foot Brake Lever54
- Adjusting the Free Travel of the Foot Brake Lever55
- Adjusting the Basic Position of the Foot Brake Lever55
- Checking Rear Brake Fluid Level56
- Adding Rear Brake Fluid56
- Checking the Rear Brake Linings57
- Changing the Rear Brake Linings57
- Removing Rear Brake Linings58
- Installing the Rear Brake Linings59
13 Wheels, Tires60
- Removing the Front Wheel60
- Installing the Front Wheel60
- Removing the Rear Wheel61
- Installing the Rear Wheel61
- Checking the Tire Condition62
- Checking Tire Air Pressure62
- Checking Spoke Tension62
14 Cooling System64
- Checking the Antifreeze and Coolant Level64
- Checking the Coolant Level65
- Draining the Coolant65
- Refilling the Coolant66
15 Tuning the Engine67
- Checking the Play in the Throttle Cable67
- Adjusting the Play in the Throttle Cable67
- Carburetor - Idle67
- Carburetor - Adjusting the Idle Speed68
- Emptying the Carburetor Float Chamber68
16 Service Work on the Engine70
- Checking the Gear Oil Level70
- Changing the Gear Oil70
- Draining the Gear Oil70
- Filling up with Gear Oil71
- Adding Gear Oil71
17 Cleaning, Care73
- Cleaning Motorcycle73
18 Storage74
- Preparing for Use after Storage74
19 Troubleshooting75
20 Technical Data77
- Engine77
- Engine Tightening Torques77
- Carburetor78
- Carburetor Tuning79
- Capacities80
- Gear Oil80
- Coolant80
- Chassis81
22 Auxiliary Substances85

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KTM 65 SX 2015 Specifications

General

Displacement	64.9 cc
Bore x Stroke	45 mm x 40.8 mm
Transmission	6-speed
Starter	Kick starter
Fuel System	Carburetor
Rear Suspension	WP monoshock
Front Brake	Disc brake
Rear Brake	Disc brake
Front Tire	60/100-14
Rear Tire	80/100-12
Final Drive	Chain
Engine Type	Single-cylinder, 2-stroke
Fuel Tank Capacity	3.5 L (0.92 gal)
Cooling	Liquid cooling
Front Suspension	WP USD, 35 mm