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KTM 65 SX 2003 User Manual

KTM 65 SX 2003
40 pages
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Art.Nr. 3.210.47 04/2002
65 SX
OWNER’S MANUAL
MANUALE D’USO
MANUEL D’UTILISATION
MANUAL DE INSTRUCCIONES
2003
BEDIENUNGSANLEITUNG

Table of Contents

Questions and Answers:

KTM 65 SX 2003 Specifications

General IconGeneral
Engine TypeSingle-cylinder, 2-stroke
Transmission6-speed
CoolingLiquid-cooled
Rear SuspensionWP monoshock
Front BrakeDisc brake
Rear BrakeDisc brake
Front Tire60/100-14
Rear Tire80/100-12
Final DriveChain
Front Suspension Diameter35 mm
Displacement64.9 cc
Bore x Stroke45 mm x 40.8 mm
Fuel Tank Capacity3.5 L (0.92 gal)
Front SuspensionWP USD
StarterKick

Summary

Warranty and Guarantee Information

Parent's Guide to Safe Motorcycle Riding

Essential Protective Gear and Rider Setup

Ensuring proper protective gear and adjusting controls for the rider's safety and comfort.

Teaching Riding Skills and Readiness

Guidance on teaching riding skills, understanding motorcycle response, and assessing readiness.

Safe Riding Practices and Supervision

Advice on adjusting speed to conditions, supervision, and responsible riding practices.

Suspension Setup and Adjustment

Shock Absorber Damping Settings

Instructions for adjusting compression and rebound damping on the shock absorber.

Suspension Setup and Adjustment (Continued)

Shock Absorber Adjustment Details

Further details on adjusting shock absorber compression and rebound damping.

Starting the Motorcycle: Tips and Warnings

First Ride Instructions and Safety

Guidance for the initial ride, including checks, adjustments, and safety instructions.

Engine Running-In Procedure

Essential steps for breaking in the engine during the first 30 minutes of operation.

Driving Instructions: Pre-Ride Checks

Essential Pre-Ride Checks Checklist

Essential checks before starting, covering oil, fuel, chain, tires, brakes, cables, and coolant.

Driving Instructions: Starting and Shifting

Engine Starting Procedures (Cold, Warm, Flooded)

Step-by-step instructions for starting the engine when cold, warm, or flooded.

Starting Off and Gear Shifting Techniques

Guidance on setting off, shifting gears, and proper riding techniques.

Driving Instructions: Braking and Refueling

Braking Techniques and Surface Safety

Advice on applying brakes, handling different surfaces, and potential hazards.

Motorcycle Stopping and Refueling Safety

Procedure for stopping the motorcycle and safe refueling instructions.

Maintenance: Chassis and Engine Work

Basic Suspension Setup for Rider Weight

Shock Absorber Spring Preload Adjustment

Chain Tension and Maintenance

KTM Disc Brake System Overview

Hand Brake Lever Free Travel Adjustment

Front Brake Fluid Level Checks

Front Brake Pad Inspection

Front Brake Pad Replacement Procedure

Brake Pedal Position Adjustment

Rear Brake Fluid Level Checks

Rear Brake Pad Inspection

Rear Brake Pad Replacement Procedure

Front Wheel Maintenance

Removing and Installing Front Wheel

Step-by-step guide for removing and reinstalling the front wheel.

Rear Wheel Maintenance

Removing and Installing Rear Wheel

Step-by-step guide for removing and reinstalling the rear wheel.

Tire Maintenance and Air Pressure

Air Filter Maintenance and Cleaning

Hydraulic Clutch Maintenance

Clutch Lever Position Adjustment

Cooling System Information

Coolant Level Check Procedure

Throttle Cable Adjustment Procedure

Carburetor Adjustment and Tuning

Optimizing Carburetor for Throttle Response

Guidance on adjusting carburetor for optimal performance at different throttle positions.

Gear Oil Level Check and Change

Troubleshooting Engine Starting and Idling Issues

Engine Fails to Start or Idle Diagnosis

Diagnosing and resolving issues related to engine starting and idling.

Engine Power Loss Causes and Solutions

Troubleshooting causes for reduced engine power, including ignition and fuel supply.

Troubleshooting Engine Performance Problems

Engine Power and Emission Issue Resolution

Resolving issues like high RPM misfiring, overheating, and white smoke emission.

Transmission Oil and Coolant Issue Diagnosis

Diagnosing and fixing problems related to transmission oil leaks and coolant levels.

Suspension Standard Adjustments

Chassis Tightening Torques

Basic Carburetor Settings

Engine Tightening Torques

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