KTM 65 SX 2003 - Suspension Standard Adjustments; Fork Spring Preload and Oil Settings; Shock Absorber Preload and Adjuster Settings; Chassis Tightening Torques

ENGLISH
34
Spring 3,14 N/mm
Preload bushing - length 10 mm
Oil capacity per fork leg 210 ccm
Fork oil SAE 7.5
STANDARD ADJUSTMENT – FORK
WP 0318X713
Compression adjuster 3
Rebound adjuster 6
Spring 40-220
Spring preload 7mm (0.3 in)
STANDARD ADJUSTMENT - SHOCK ABSORBER
Frame Central chrome-moly-steel frame
Fork telescopic fork (Marzocchi USD Ø 35)
Wheel travel front/rear 220 mm (8.7 in) / 270 mm (10.7 in)
Rear suspension central shock absorber (White Power)
Front brake Disc brake Ø 200 mm (7.9 in), 1 piston
Rear brake Disc brake Ø 160 mm (6.3 in), 1 piston
Tires front: 60/100-14“ rear: 80/100-12“
Air pressure front / rear: 1.0 bar (14 psi) / 1.0 bar (14 psi)
Fuel tank capacity 3.4 liter (0.92 USgal)
Final drive ratio 14 : 50 t
Chain 1/2 x 1/4" (415) 108 rolls
Steering angle 63.8 °
Wheel base 1137 mm (44.7 in)
Seat height, unloaded 750 mm (30 in)
Ground clearance 290 mm (11.5 in)
Dead weight without fuel 55 kg (121.4 lbs)
Rider’s body height max. 160 cm (63 in)
Rider’s body weight max 50 kg (22.7 lbs)
Recommended age of rider 8 to 12 years
Engine CR65
TECHNICAL SPECIFICATIONS – CHASSIS 65 SX 2003
Hexagon screw - brake caliper M 8 Loctite 243 + 20 Nm
Flat head screw - brake discs M6 Loctite 243 + 10 Nm
Hexagon nut - front wheel spindle M 10 30 Nm
Hexagon nut - rear wheel spindle M 12x1 50 Nm
Hexagon nut - swingarm bolt M 12x1 40 Nm
Clamping screws - upper fork bridge M 8 20 Nm
Clamping screws - lower fork bridge M 8 15 Nm
AH screw - handlebar clamp M 8 20 Nm
Spoke nipple M 3,5 3-4 Nm
Other chassis screws M 5 6 Nm
M 6 10 Nm
M 8 25 Nm
M 10 40 Nm
TIGHTENING TORQUES