KTM 890 DUKE GP 2022 User Manual

OWNER'S MANUAL 2022
890 DUKE
890 DUKE GP
Art. no. 3214542en

KTM 890 DUKE GP 2022 Specifications

General

Engine Type	2-cylinder, 4-stroke, parallel twin
Bore x Stroke	90.7 mm x 68.8 mm
Compression Ratio	13.5:1
Fuel System	Electronic fuel injection
Transmission	6-speed
Final Drive	Chain
Front Suspension	WP APEX 43
Fuel Capacity	14 l
Dry Weight	169 kg
Starter	Electric
Cooling	Liquid cooled
Subframe	Aluminum
Suspension Travel Front	140 mm
Suspension Travel Rear	150 mm
Tires Front	120/70 ZR17
Tires Rear	180/55 ZR17
Chain	520
Displacement	889 cc
Power	115 hp
Torque	92 Nm
Rear Suspension	WP APEX, monoshock
Front Brake	Twin disc, 320 mm
Rear Brake	240 mm disc, 2-piston caliper
ABS	Cornering ABS
Lubrication	Forced oil lubrication
Clutch	PASC slipper clutch
Frame	Steel trellis frame
Handlebar	Aluminum, tapered
Wheels Front	3.50 x 17"
Wheels Rear	5.50 x 17"

Summary

Dear KTM Customer

Vehicle Identification and Key Numbers

Location for entering vehicle identification, engine, and key serial numbers.

Means of Representation

Symbols Used in the Manual

Explanation of the meaning of various symbols used throughout the document.

Typographical Formats Explained

Explanation of typographical formats used for proprietary names, brands, and terms.

Safety Advice

Intended Use and Misuse Guidelines

Defines the vehicle's intended purpose and dangers associated with misuse.

Risk Levels and Warning Symbols

Explanation of danger levels (Danger, Warning, Caution) and their corresponding symbols.

Tampering Warning

Prohibition and consequences of tampering with the noise control system.

Safe Operation Guidelines

Covers rider fitness, ventilation for exhaust gases, and burn hazards.

Protective Clothing and Work Rules

Emphasis on wearing protective gear and general guidelines for performing work.

Environmental Responsibility and Manual Use

Discusses responsible motorcycle use and the importance of reading the owner's manual.

Important Notes

Warranty and Service Information

Outlines warranty conditions and the importance of scheduled maintenance.

Fuel and Auxiliary Substances Guidelines

Notes on using correct fuels, auxiliary substances, and environmental hazards.

Spare Parts and Customer Service

Recommends using approved parts and contacting dealers for service.

View of Vehicle

Front Left Vehicle View

Identification of key components on the front left view of the motorcycle.

Rear Right Vehicle View

Identification of key components on the rear right view of the motorcycle.

Serial Numbers

Vehicle Identification and Type Labels

Location and identification of the Vehicle Identification Number (VIN) and type label.

Key and Engine Numbers

Information on locating the key number and engine number.

Part Numbers Identification

Locations for identifying fork, shock absorber, and steering damper part numbers.

Controls

Clutch, Hand Brake, and Throttle Grip

Descriptions of primary control levers and the throttle grip.

Left Handlebar Switches Overview

Identification of controls located on the left side of the handlebar.

Right Handlebar Switches Overview

Identification of controls located on the right side of the handlebar.

Ignition Lock and Fuel Cap Operation

Procedures for operating the ignition lock and fuel tank filler cap.

Seat Lock and Tool Set Location

Description of the seat lock and the location of the tool set.

Shift Lever and Foot Controls

Description of the shift lever, foot brake lever, and side stand.

Combination Instrument

Instrument Overview, Activation, and Modes

General description, activation, test function, and day/night display modes.

Warnings and Indicator Lamps

Explanation of warning indicators and various indicator lamps on the instrument cluster.

Main Display Elements Explained

Details of the main display screens and various readouts.

Optional Displays and Features

Information on optional TRACK display and heated grips.

Key Indicators: Cruise, Fuel, Coolant

Explanation of indicators for cruise control, fuel level, and coolant temperature.

Trip Data, Time, and ABS Display

Details on trip odometers, time display, ABS status, and shift warning light.

Menu Navigation and Favorites

How to navigate the instrument menu and configure favorite settings.

Trip 1 and Trip 2 Data

Details and display of Trip 1 and Trip 2 data for journey tracking.

General Information Display

Display of date, odometer, battery voltage, and tire pressure.

Settings and Bluetooth® Connectivity

Accessing settings and managing Bluetooth connections for optional features.

Unit Settings: Distance, Temperature, Pressure

Options to select units for distance, temperature, and pressure display.

System Language and DRL Configuration

Setting display language, clock/date, and Daytime Running Light (DRL).

TPMS Warning Settings

Configuration options for Tire Pressure Monitoring System warnings.

Quick Selector Customization

How to assign functions to Quick Selectors 1 and 2 for direct access.

Favorite Menu Configuration and Service

Setting favorite menus and accessing service information display.

Optional Features: Extra Functions and Ride Modes

Accessing optional features and selecting different riding modes.

Optional Riding Modes: Track and Anti-Wheelie

Details and operation of optional Track and Anti-wheelie modes.

Launch Control System Operation

Procedure for using the optional launch control for optimal acceleration.

Motorcycle Traction Control (MTC) and MSR

Explanation and operation of MTC for traction and MSR for engine braking.

ABS Mode and Quickshifter + Operation

Selecting ABS modes and operating the optional quickshifter.

Shift Light Functionality

Setting and using the shift light for gear change recommendations.

KTM MY RIDE and Bluetooth® Pairing

System for wireless communication and pairing devices with the motorcycle.

Audio Player and Telephony Functions

Using the motorcycle's audio player and telephone features.

Ergonomics

Handlebar Position Adjustment

Adjusting handlebar mounting positions for rider comfort.

Clutch and Hand Brake Lever Adjustment

Adjusting clutch and hand brake levers to fit hand size.

Foot Brake Lever and Shift Lever Adjustments

Adjusting foot brake lever free travel and checking/adjusting shift lever position.

Preparing for Use

Initial Use Preparation and Safety

Key checks and safety guidelines before the first ride.

Engine Running-In and Vehicle Loading

Procedures for engine break-in and guidelines for loading luggage.

Riding Instructions

Pre-Ride Checks and Starting Procedure

Essential checks before riding and steps to start the vehicle's engine.

Starting Off and Gear Shifting

Procedures for starting off, shifting gears, and using the quickshifter.

Advanced Riding Functions: Launch Control and MSR

Explanation and usage of Launch Control and Engine Traction Torque Control (MSR).

Braking and Control System Operation

Advice on applying brakes, ABS, and engine braking effects.

Stopping, Parking, Transporting, and Towing

Procedures for stopping, parking, transporting, and towing the motorcycle.

Refueling Procedures and Safety

Instructions and safety precautions for refueling the vehicle.

Service Schedule

Service Schedule Information

Notes on service intervals, country variations, and technical developments.

Required Maintenance Work

List of mandatory service tasks and their recommended intervals.

Recommended Maintenance Work

List of additional recommended maintenance tasks and intervals.

Tuning the Chassis

Shock Absorber Spring Preload Adjustment

Procedure for adjusting the rear shock absorber's spring preload.

Service Work on the Chassis

Motorcycle Lifting and Lowering Procedures

Safe procedures for lifting and lowering the motorcycle using lifting gear.

Fork Leg Dust Boot Cleaning

Instructions for cleaning the dust boots on the fork legs.

Seat Removal and Installation

Procedures for removing and fitting the passenger and front rider's seats.

Chain Inspection and Cleaning

How to check the chain for dirt and perform cleaning.

Chain Tension Check and Adjustment

Procedures for checking and adjusting the motorcycle's chain tension.

Drive Component Inspection

Checking the chain, sprockets, and chain guide for wear.

Brake System

Anti-lock Braking System (ABS)

Explanation of ABS operation, warnings, and how it functions.

Brake Disc and Fluid Level Checks

Inspecting brake discs for wear and checking front brake fluid levels.

Front Brake Fluid Addition

Procedure for adding front brake fluid to the reservoir.

Front Brake Lining Inspection

Procedure for checking the thickness and condition of front brake linings.

Foot Brake Lever Free Travel Check

How to check and adjust the free play of the foot brake lever.

Rear Brake Fluid and Lining Checks

Checking and adding rear brake fluid, and inspecting rear brake linings.

Wheels, Tires

Front Wheel Removal and Installation

Step-by-step guide for removing and installing the front wheel.

Rear Wheel Removal and Installation

Step-by-step guide for removing and installing the rear wheel.

Rear Hub Damping Rubber Pieces Inspection

Checking the hub damping rubber pieces for wear and damage.

Tire Condition and Pressure Checks

Inspecting tires for damage and checking correct tire pressure.

Using Tire Repair Spray Safely

Guidelines and warnings for using tire repair spray in emergencies.

Electrical System

Daytime Running Light (DRL) Functionality

Information on the DRL system, its operation, and activation.

12-V Battery Procedures

Steps for removing, installing, and charging the 12-V battery.

Fuse Management Procedures

Procedures for replacing the main fuse, ABS fuses, and individual consumer fuses.

Headlight Mask and Setting Adjustments

Procedures for loosening, mounting, and adjusting the headlight assembly.

Diagnostics Connector Location

Identification and location of the motorcycle's diagnostics connector.

ACC Power Supply Locations

Identification of the locations for front and rear ACC power supplies.

Cooling System

Cooling System Overview and Coolant Check

General description of the cooling system and how to check coolant level.

Compensating Tank Coolant Level Check

Specific procedure to check the coolant level in the compensating tank.

Draining and Refilling the Cooling System

Procedures for draining and refilling the cooling system with coolant.

Tuning the Engine

Ride Mode Selection and Operation

Explanation of different riding modes and their impact on performance.

Motorcycle Traction Control (MTC) and MSR

Function and adjustment of MTC for traction and MSR for engine braking.

Slip Adjustment and Throttle Response

Customizing MTC slip levels and adjusting throttle response characteristics.

Service Work on the Engine

Engine Oil Level Check

Procedure for checking the engine oil level at operating temperature.

Engine Oil and Filter Change

Procedure for changing engine oil, oil filter, and cleaning oil screens.

Adding Engine Oil

Procedure for topping up engine oil to the correct level.

Clutch Lever Free Travel Check and Setting

Checking and adjusting the free play of the clutch lever.

Cleaning and Care

Motorcycle Cleaning Instructions

General guidelines for washing and drying the motorcycle.

Winter Operation Maintenance Steps

Precautions and cleaning advice for motorcycles used in winter conditions.

Storage

Motorcycle Long-Term Storage Procedure

Steps for preparing the motorcycle for extended storage.

Preparing Motorcycle for Use After Storage

Steps to take before riding the motorcycle after a period of storage.

Troubleshooting

Common Faults and Solutions

A guide to diagnosing and fixing common motorcycle problems.

Technical Data

Engine Specifications and Capacities

Details on engine design, displacement, bore, stroke, and fluid capacities.

Engine Tightening Torques

Torque specifications for various engine components during assembly.

Chassis Specifications

Details on frame, fork, suspension travel, and brake system components.

Chassis Tightening Torques

Torque specifications for various chassis components during assembly.

Electrical System Specifications

Specifications for battery, fuses, and lighting systems.

Tire Specifications

Details on front and rear tire sizes and types.

Fork and Shock Absorber Specifications

Specifications for fork length, spring rates, and shock absorber details.

Declarations of Conformity

General and Country-Specific Conformity

Compliance statements for wireless systems and country-specific regulations.

Substances

Brake Fluid, Coolant, and Engine Oil Specifications

Specifications for brake fluid, coolant, and engine oil, including recommended suppliers.

Fork Oil, Shock Absorber Fluid, and Fuel Specifications

Specifications for fork oil, shock absorber fluid, and unleaded fuel types.

Auxiliary Substances

Recommended Maintenance Products

List of recommended chain cleaners, fuel additives, greases, and cleaners.

Standards

Industry Standards for Fluids

Explanation of JASO T903 MA2 and SAE standards for oils.

Index of Special Terms

Glossary of Technical Terms

Definitions of key terms used throughout the manual.

List of Abbreviations

Common Abbreviations Explained

A list of common abbreviations used in the manual with their meanings.

List of Symbols

Warning and Information Symbols

Explanation of color-coded symbols indicating errors, warnings, and information.

Index

Alphabetical Index of Topics

An alphabetical reference to topics and page numbers within the manual.