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Kubota GL7000-USA-TM User Manual

Kubota GL7000-USA-TM
62 pages
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GL6000-STD · GL6000-AUS
GL7000-USA · GL7000-USA-TM · GL7000-STD
GL9000-STD · GL9000-AUS
GL11000-USA · GL11000-USA-TM · GL11000-STD
D-2396 D-2397

Questions and Answers:

Kubota GL7000-USA-TM Specifications

General IconGeneral
Voltage120/240V
Starting SystemElectric Start
Frequency60 Hz
AC Rated Output (Watts/kVA)5, 500W / 5.5kVA
AC Maximum Output (Watts/kVA)7000W / 7.0kVA
Amperage @ 240V22.9A
Engine TypeDiesel, 4-Cycle, Liquid Cooled

Summary

WARNING Notices

California Proposition 65

Warning regarding chemicals known to the State of California to cause cancer and birth defects.

Important Operational Notes

Note about the engine not being equipped with a standard spark arrester for California use.

FOREWORD

SAFETY FIRST: Symbol Explanations

Explanation of safety alert symbols (DANGER, WARNING, CAUTION, IMPORTANT, NOTE) and their meanings.

SAFETY PRECAUTIONS

DANGER: Key Hazards

Details hazards related to rotating parts, battery handling, and explosion risks.

WARNING: Key Hazards

Covers exhaust gas poisoning, fire hazards, electric shock, and general fire hazards.

CAUTION: Key Hazards

CAUTION: Fluid Handling & Disposal

CAUTION: Servicing Safety

Hazard and Caution Label Identification

Label Maintenance Procedures

Instructions on how to clean, maintain, and replace danger, warning, and caution labels.

Connecting the Load

Connection Notes & Safety

Essential pre-connection steps including building electrical system integration and avoiding parallel connections.

Terminal Output Connection Guide

Guidelines for connecting loads to terminal output, emphasizing safety during connection.

Connecting Loads & Power Factor

Instructions on connecting motors, lights, and heaters, including power factor calculations.

Generator Servicing

Technical Specifications

Component Nomenclature

Control Panel Layout

Detailed illustration and labeling of the generator's control panel functions and indicators.

GFCI Receptacle Operation

GFCI Testing Procedure

Step-by-step instructions for testing the GFCI receptacle to ensure its proper function.

Easy Checker Indicator Function

Explanation of the 'Easy Checker' function and its warning lamps for abnormal conditions.

Power Supply Preparation

Generator Grounding Requirements

Guidelines and recommendations for proper generator grounding according to electrical codes.

Recommended Load Capacity

Provides a range of electrical devices that can be operated with the generator.

Load Connection Details

Connection Notes & Safety

Essential pre-connection steps including building electrical system integration and avoiding parallel connections.

Terminal Output Model Connection

Guidelines for connecting loads to terminal output, emphasizing safety during connection.

Single Phase Connection Options

Details on connecting single-phase loads using 2-terminal, 3-terminal (1P4W), and 3-terminal (1P3W) types.

Pre-Operation Checks

Accessing the Generator

Instructions on accessing the generator's interior, noting safety precautions.

Daily Inspection Checklist

A list of critical items to check before starting the generator for safe and reliable operation.

Battery Initial Setup

Instructions for filling and charging new batteries, including safety warnings.

Engine Oil Level Check

Guidance on checking the engine oil level and adding oil if necessary.

Coolant Level Check

Procedures for checking coolant level and adding coolant, with safety warnings.

Fueling Procedures

Instructions on checking fuel level, safe refueling practices, and fuel type recommendations.

Generator Operation

General Operating Safety

Key cautions before starting, including reading manuals, labels, ventilation, and checking wiring.

Generator Safety Features

Explanation of safety features integrated with the terminal cover and starter switch.

Engine Starting Procedure

Step-by-step guide for starting the generator engine, including pre-start checks.

Engine Starting Steps

Further steps for starting, including fuel lever position, key switch operation, and lamp checks.

Cold Weather Starting Guide

Procedures for starting the engine in cold ambient temperatures, including preheating.

Engine Warm-up Guidelines

Guidelines for warming up the engine, especially in cold weather, to ensure longevity.

Engine Shutdown Procedure

Steps for safely shutting down the generator engine.

Emergency Engine Stop

Instructions for stopping the engine when the normal procedure fails, including potential causes.

Maintenance Service Intervals

Oil & Fuel Recommendations

Recommendations for API classifications of engine oil and suitable fuel types based on region and sulfur content.

Periodic Maintenance

Fuel System Care

Instructions for checking fuel level, refueling, and general fuel system precautions.

Fuel Pipes & Bleeding

Procedures for inspecting fuel pipes and bleeding the fuel system when necessary.

Fuel Filter Pot Cleaning

Steps for cleaning the fuel filter pot to prevent fuel system issues.

Engine Oil Management

Detailed guidance on checking and changing engine oil, including oil type and capacity.

Engine Oil Change Procedure

Procedures for draining and refilling engine oil, including frequency and gasket inspection.

Oil Filter Replacement

Instructions for replacing the engine oil filter cartridge, including tightening procedures.

Air Cleaner Maintenance

Procedures for cleaning and replacing the air cleaner elements, including safety and dust cup maintenance.

Radiator & Coolant Checks

Instructions for checking the radiator and coolant level, including precautions for hot engines.

Dust Cup Air Cleaner Care

Guidance on cleaning the air cleaner dust cup and proper installation.

Coolant Change & Refill

Procedures for changing coolant, managing reserve tanks, and addressing coolant loss.

Coolant Loss Troubleshooting

Steps to diagnose and fix rapid coolant loss issues, including cleaning fins and checking belts.

Hose & Clamp Inspection

Instructions for checking and replacing radiator hoses and clamps to prevent leaks and overheating.

Anti-freeze Safety

Safety warnings and guidelines for handling and using anti-freeze, including mixing and disposal.

Battery Maintenance & Charging

Detailed instructions for battery maintenance, charging, and explosion prevention safety.

Battery Electrolyte & Storage

Steps for checking electrolyte levels, long-term storage, and boost starting precautions.

Battery Jump Start

Procedures for safely jump-starting the generator battery.

Wiring & Fuse Inspection

Guidance on inspecting wiring, fuses, and electrical system protection from damage.

Fan Belt Tension Adjustment

Procedures for checking and adjusting the fan belt tension for proper operation.

Transport & Storage

Transport Safety

Safety guidelines for lifting, securing, and transporting the generator.

Storage Guidelines

Instructions for preparing and storing the generator for extended periods, including battery removal.

Troubleshooting Guide

Generator Troubleshooting

Troubleshooting guide for common generator operational problems and their solutions.

Indicator Troubleshooting

Diagnosis and resolution for issues indicated by the 'Easy Checker' lamps.

Engine Troubleshooting

Troubleshooting guide for common engine starting, running, and stopping problems.

Automatic Start/Stop Unit

Electrical Wiring Diagrams

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