Kubota KX060-5 - User Manual

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COMPACT EXCAVATOR

MODELS

KX060-5

U56-5

OPERATING INSTRUCTIONS

W9273-8135-1 - Original - 09/2020

Main Page

Table of Contents3
Abbreviations8
General Symbols9
General Information11
Foreword11
EC Declaration of Conformity11
Original Ec Declaration of Conformity12
Date of Issue of the Operating Instructions14
Operating Personnel14
Qualified Personnel14
Location of the Operating Instructions14
Spare Parts15
Safety Rules16
Basic Safety Instructions16
Duties, Liability and Warranty16
Safety Symbols18
Approved Use19
Unapproved Use19
Special Duties of the Owner19
Noise Emission and Vibration20
Noise Emission20
Vibrations20
Safety Labels on the Machine21
Safety Devices33
Locking the Controls33
Engine Emergency Stop33
Protective Structure Cab34
Emergency Hammer34
Pipe Safety Valve35
Overload Warning System36
Hazards Coming from the Hydraulic System37
Fire Protection37
Recovery, Loading and Transport39
Safety Rules for Recovery39
Safety Rules While Loading with a Crane39
Safety Rules for Transport40
Recovery41
Hoisting the Machine with a Crane41
Transport on a Flat Bed Trailer43
Description of the Machine45
Model Overview45
Model KX060-5 and U56-545
Dimensions46
Dimensions KX060-5 and U56-546
Specifications48
Identification of the Machine60
Product Identification Number60
Engine Number61
Standard Equipment61
Assembly and Functions62
Component Overview62
Operator's Place63
Left Control Console63
Description of the Components of the Left Control Console64
Drive Levers and Control Pedals65
Drive Levers and Control Pedals - Description65
Right Control Console66
Description of the Components of the Right Control Console67
Horn Switch67
Keypad Switch68
Keypad Switch Description68
Display69
Description of the Display69
Warning Light70
Charge Indicator70
Maintenance Indicator70
Other Equipment to be Found at the Machine71
Wiper/Washer System71
Interior Lighting71
Fuse Box72
Tool Compartment72
Tool Compartment (KX060-5)72
Main Battery73
Battery Isolator73
Main Fuses73
Cup Holder74
Tank Filler Neck and Fill Level Monitor74
Tank Filler Neck and Fill Level Monitor with Suction Pump (Optional, Only KX060-5)75
Rear View Mirror75
Heating and Air-Conditioning System (Optional)75
Engine Compartment78
Hydraulic System79
Return Change Valve for Direct Return Flow79
Radiator and Condenser80
Operation81
Safety Rules for Operation81
Safety for Children82
Guiding the Operator82
Working in the Vicinity of Overhead Power Lines83
Working in the Vicinity of Underground Power Lines83
Initial Operation83
Setting the Display Language84
Setting the Date/Time85
Date and Time Display Format86
Setting the Display Brightness87
Setting the Work Light Turn-Off Delay Function88
Running-In of the Machine89
Special Maintenance Instructions89
Operating the Machine90
Pre-Operational Services90
Walk-Around Inspection90
Dust Valve - Clean90
Engine Oil - Check91
Coolant Level - Check91
Radiator and A/C Condenser - Check92
Radiator - Clean92
V-Belt - Check92
Exhaust System Leakage - Check93
Hydraulic Oil Level - Check93
Bucket Bolt and Linkage Bolt - Grease94
Water Separator - Check94
Electrical Instrumentation - Check95
Filter Indicator - Check95
Fuel Level, Coolant Temperature, Hydraulic Oil Temperature Date and Time - Check96
Setting up the Workplace96
Getting on the Machine96
Adjusting the Operator's Seat97
Backrest Adjustment99
Seat Belt100
Field of View100
Adjusting the Rear View Mirrors101
Safety Instructions for Starting the Engine102
Starting the Engine103
Start the Engine in Cold-Weather Conditions106
Stopping the Engine106
Observation of the Displays after Starting and During Operation107
Checking Error Messages109
Particle Filter Regeneration111
General Notes111
Automatic Particle Filter Regeneration - Procedure112
Automatic Particle Filter Regeneration - Overview114
Blocking and Releasing the Particle Filter Regeneration - Procedure115
Blocking and Releasing the Particle Filter Regeneration - Overview117
Driving the Machine118
Driving119
Turning120
During Driving120
Driving Uphill and Downhill121
Notes for Rubber Crawler Operation122
Operating the Controls During Excavation Work123
Note on Using Wider and Deeper Buckets123
Operating the Dozer124
Overview of Control Lever Functions (Standard Setting)125
Operating the Boom125
Operating the Arm126
Operating the Bucket127
Swivelling the Swivel Frame128
Swinging the Boom128
Operating the Auxiliary Ports129
Activating the Auxiliary Port Function129
AUX Port 1130
AUX Port 2 (Optional)130
One-Way Hold Operation131
Switching off131
Return Change Valve for Direct Return Flow136
Activating the Return Change Valve for the Manual Type136
Depressurising the Hydraulic System137
Depressurising the Auxiliary Ports138
Placing out of Operation140
Operating the Heating and Air-Conditioner System (Optional)141
Heating the Cab141
Cooling the Cab142
De-Icing or Demisting the Windows143
Operating the Wiper/Washer System144
Switching on the Windscreen Wiper144
To Turn on the Washer System144
Operating the Room Light145
Operating the Rotary Beacon (Optional)145
Operating the 12 V Plug145
Opening and Closing the Cab Door146
Opening the Cab Door from Outside146
Closing the Cab Door146
Opening the Cab Door from the Inside146
Opening and Closing the Windows147
Front Window147
Front Window Base147
Side Window149
Operating the Working Light149
Cold Weather Operation150
Necessary Preparations Prior to the Winter Season150
Operation During the Winter Season150
Jump-Starting the Machine151
Operating in Emergency Situations152
Engine Emergency Stop152
Manual Lowering of the Front Attachments152
Filling up the Washer System153
Refuelling the Machine153
Refuelling the Machine154
Refuelling the Machine Using the Optional Suction Pump (Optional Only KX060-5)154
Fill Level Monitor When Refuelling156
Bleeding the Fuel System157
Replacing the Fuses157
Fuse Layout of the Fuse Box158
Main Fuses159
ECU Fuse159
Operating the Battery Isolator160
Opening and Closing the Engine Compartment Cover160
Opening/Closing the Right Side Cover161
Opening/Closing the Tool Compartment (KX060-5 Only)161
Opening/Closing the Front Service Cover162
Opening/Closing the Left Service Cover162
Opening/Closing the Heating and Air Conditioner Unit Service Cover163
Replacing the Bucket163
Anti-Theft System164
Black (Individual) Key164
Red Key (for Registering)164
The Key System165
Registering a Black Key for the Machine166
Troubleshooting168
Safety Rules for Troubleshooting168
Troubleshooting: before Operation168
Troubleshooting: Operation169
Troubleshooting: Display Indications171
Maintenance176
Safety Rules for Maintenance176
Personnel Requirements176
Repair Work on the Machine177
Maintenance Intervals177
Maintenance Interval Display177
General Maintenance Chart: 50 to 500 Hours of Operation179
General Maintenance Chart: 550 to 1000 Hours of Operation180
Servicing Maintenance Chart: 50 to 500 Hours of Operation181
Servicing Maintenance Chart: 550 to 1000 Hours of Operation183
Operating Materials185
Cleaning the Machine186
Servicing187
Coolant - Refill187
Radiator and Condenser - Clean188
Dusting Cover189
V-Belts - Check/Adjust/Change189
Air Conditioner V-Belt (Optional)189
Fan/Alternator V-Belt190
Coolant Hoses and Hose Clamps - Check190
Coolant - Change191
Engine Oil and Oil Filter - Change192
Engine Oil - Drain192
Oil Filter - Change193
Engine Oil - Fill193
Air Filter - Check/Clean/Change194
Fuel Filter - Change195
Water Separator - Drain196
Water Separator - Clean197
Water Separator Filter - Change198
Fuel Tank - Drain199
Fuel Lines and the Air Intake Hoses - Check200
Return Filter in the Hydraulic Oil Tank - Change201
Tank Breather Filter - Change202
Pilot Circuit Filter - Change203
Suction Filter - Change204
Hydraulic Oil - Refill/Change205
Draining the Hydraulic Oil206
Filling the Hydraulic Oil206
Battery Service207
Battery - Check208
Battery - Charge208
Battery - Change209
Lubrication210
Swivel Gear - Grease210
Swivel Ball Bearing - Grease210
Swing Bracket - Grease211
Other Greasing Points211
Crawler Tension - Check/Adjust212
Crawler Tension - Check212
Crawler Tension (Steel) - Check213
Crawler Tension - Adjust213
Drive Unit Oil - Change214
Interior Air Filter - Check/Clean/Change214
Pipes and Hoses of the Heating and Air-Conditioner Systems - Check216
Coolant Content (Air-Conditioner Only) - Check217
Viewing the Operations Log218
Bolted Joints - Check219
Tightening Torque for Screws219
Tightening Torque for Hose Clamps219
Tightening Torque for Hydraulic Hoses220
Tightening Torque for Hydraulic Pipes220
Tightening Torque for Hydraulic Adapters221
Tightening Torque for Elbow Pipe Joints with Shim221
Safety Inspection222
Taking out of Service and Storage223
Safety Rules for Taking out of Service and Storage223
Storage Conditions223
Measures before Taking out of Service223
Measures During Taking out of Service223
Start-Up after Taking out of Service224
Lifting Capacity of the Excavator225
Constructive Calculation of Lifting Capacity225
Lifting Attachment225
Load Suspension Device226
Max. Lifting Load During Swivel Operation Is 360228
Software Information238

Kubota KX060-5 - User Manual

Table of Contents

Kubota KX060-5 Specifications

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Brand	Kubota
Model	KX060-5
Category	Compact Excavator
Language	English