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Kubota M5640SU User Manual

Kubota M5640SU
358 pages
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M5640SU
WORKSHOP MANUAL
TRACTOR
KiSC issued 07, 2009 A

Table of Contents

Questions and Answers:

Kubota M5640SU Specifications

General IconGeneral
Engine TypeDiesel
Engine Cylinders4
Engine CoolingLiquid
Hydraulic SystemOpen center
Engine ModelKubota V2403-M-DI
Displacement2.4 L (148.6 ci)
Horsepower56 hp (41.8 kW)
Drive2WD
Height91.3 in (232 cm)
TypeUtility

Summary

TO THE READER

Information

Contains safety first, safety labels, specifications, and dimensions.

General

Provides information on engine identification, general precautions, maintenance, and special tools.

Mechanism

Explains the structure and function of the tractor's components.

Servicing

Details troubleshooting, servicing specifications, and procedures for disassembly and repair.

INFORMATION

SAFETY FIRST

Essential safety instructions and precautions for operating and repairing the tractor.

SAFETY DECALS

Illustrates and describes the location of safety decals on the machine.

SPECIFICATIONS

Lists detailed technical specifications for the tractor models.

TRAVELING SPEEDS

Provides a table of traveling speeds for different gear selections.

DIMENSIONS

Presents dimensional drawings and measurements of the tractor.

GENERAL

TRACTOR IDENTIFICATION

Details how to identify the tractor, engine, and ROPS serial numbers.

GENERAL PRECAUTIONS

Provides essential precautions for disassembly, assembly, and handling of parts.

HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING

Offers guidance on safely handling electrical components and wiring.

LUBRICANTS, FUEL AND COOLANT

Specifies recommended lubricants, fuel, and coolant types and capacities.

MAINTENANCE

Outlines the maintenance schedule and service intervals for various tractor components.

SPECIAL TOOLS

Lists and describes special tools required for engine and tractor servicing.

TIRES

Covers tire pressure, wheel adjustment, and tire liquid injection procedures.

IMPLEMENT LIMITATIONS

Specifies limitations and capacities for tractor implements.

ENGINE

TROUBLESHOOTING

Provides a guide to diagnose and resolve engine-related problems.

SERVICING SPECIFICATIONS

Lists factory specifications and allowable limits for engine components.

TIGHTENING TORQUES

Details specified tightening torques for engine screws, bolts, and nuts.

CHECKING AND ADJUSTING

Explains procedures for checking and adjusting engine components like compression and valve clearance.

CLUTCH

TRAVELLING CLUTCH

Describes the features and linkage of the traveling clutch system.

PTO CLUTCH

Details the structure, oil flow, and components of the PTO clutch.

TROUBLESHOOTING

Lists common clutch symptoms, probable causes, and solutions.

SERVICING SPECIFICATIONS

Provides factory specifications and allowable limits for clutch components.

TIGHTENING TORQUES

Lists specified tightening torques for clutch assembly screws and nuts.

CHECKING AND ADJUSTMENT

Explains how to check and adjust clutch pedal stroke and free travel.

DISASSEMBLING AND ASSEMBLING

Provides procedures for disassembling and assembling clutch components.

TRANSMISSION

STRUCTURE

Illustrates the structure of the 4WD and 2WD transmission models.

TRAVELING SYSTEM

Details the main gear shift, shuttle shift, hi-range shift, and linkage mechanisms.

PTO SYSTEM

Explains the PTO system, its components, and power transmission.

TROUBLESHOOTING

Lists common transmission symptoms, probable causes, and solutions.

SERVICING SPECIFICATIONS

Provides factory specifications and allowable limits for transmission components.

TIGHTENING TORQUES

Details specified tightening torques for transmission assembly screws and nuts.

CHECKING AND ADJUSTING

Explains how to check and adjust auxiliary shift lever functions.

DISASSEMBLING AND ASSEMBLING

Provides procedures for disassembling and assembling transmission components.

SERVICING

Covers servicing procedures for bearings, shift forks, synchronizers, and differential gears.

FRONT AXLE

STRUCTURE

Illustrates the structure of the 4WD and 2WD front axle systems.

TROUBLESHOOTING

Lists common front axle symptoms, probable causes, and solutions.

SERVICING SPECIFICATIONS

Provides factory specifications and allowable limits for 4WD front axle components.

TIGHTENING TORQUES

Details specified tightening torques for front axle assembly screws and nuts.

DISASSEMBLING AND ASSEMBLING

Provides procedures for disassembling and assembling front axle components.

SERVICING

Covers servicing procedures for bearings, gears, and shafts in the front axle.

BRAKES

STRUCTURE

Illustrates the structure of the brake system, including pedals and discs.

TROUBLESHOOTING

Lists common brake symptoms, probable causes, and solutions.

SERVICING SPECIFICATIONS

Provides factory specifications and allowable limits for brake components.

CHECKING AND ADJUSTING

Explains how to check and adjust brake pedal free travel.

DISASSEMBLING AND ASSEMBLING

Provides procedures for disassembling and assembling brake system components.

SERVICING

Covers servicing procedures for brake pedal linkage, discs, and plates.

STEERING

STEERING MECHANISM

Describes the components and operation of the hydrostatic power steering system.

TROUBLESHOOTING

Lists common steering symptoms, probable causes, and solutions.

SERVICING SPECIFICATIONS

Provides factory specifications and allowable limits for steering components.

TIGHTENING TORQUES

Details specified tightening torques for steering system screws and nuts.

CHECKING AND ADJUSTING

Explains how to check and adjust the steering controller's relief valve setting.

DISASSEMBLING AND ASSEMBLING

Provides procedures for disassembling and assembling steering system components.

SERVICING

Covers servicing procedures for steering cylinder bore and rod/bushing clearances.

HYDRAULIC SYSTEM

HYDRAULIC CIRCUIT

Illustrates the main components and layout of the tractor's hydraulic system.

HYDRAULIC CIRCUIT FOR THREE POINT HYDRAULIC SYSTEM

Details the hydraulic circuit specific to the three-point hitch system.

HYDRAULIC BLOCK

Shows the components and connections within the hydraulic block.

LINKAGE MECHANISM

Explains the general outline of the hydraulic linkage mechanism.

TROUBLESHOOTING

Lists common hydraulic system symptoms, probable causes, and solutions.

SERVICING SPECIFICATIONS

Provides factory specifications and allowable limits for hydraulic components.

TIGHTENING TORQUES

Details specified tightening torques for hydraulic system components.

CHECKING AND ADJUSTING

Explains procedures for checking hydraulic pump flow and adjusting relief valves.

DISASSEMBLING AND ASSEMBLING

Provides procedures for disassembling and assembling hydraulic system components.

SERVICING

Covers servicing procedures for the hydraulic cylinder bore and arm shaft clearances.

ELECTRICAL SYSTEM

WIRING DIAGRAM

Presents a comprehensive wiring diagram of the tractor's electrical system.

ELECTRICAL CIRCUIT DETAILED CHART

Details starting, charging, and lighting system circuits.

METER PANEL

Illustrates the meter panel and its indications.

EASY CHECKERâ„¢

Explains the function and troubleshooting of the Easy Checkerâ„¢ system.

TROUBLESHOOTING

Lists common electrical system symptoms, probable causes, and solutions.

SERVICING SPECIFICATIONS

Provides factory specifications and allowable limits for starter motor, alternator, and sensors.

CHECKING, DISASSEMBLING AND SERVICING

Covers checks for battery, fuses, grounding, connectors, and switches.

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