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Kubota RTV1100 User Manual

Kubota RTV1100
44 pages
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WORKSHOP MANUAL
UTILITY VEHICLE
RTV1100
KiSC issued 03, 2008 A
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Kubota RTV1100 Specifications

General IconGeneral
BrandKubota
ModelRTV1100
CategoryUtility Vehicle
LanguageEnglish

Summary

Safety Starting Procedures

Safe Working Practices

Health and Environmental Safety Precautions

Fire Prevention

Warnings and procedures to avoid fire hazards related to fuel and sparks.

Work Area Ventilation

Importance of proper ventilation when the engine is running to prevent carbon monoxide poisoning.

Acid Burn Prevention

Precautions against battery acid burns, including handling and first aid.

Proper Fluid Disposal

Guidelines for environmentally responsible disposal of used fluids.

Emergency Preparedness

Safety Decals and General Warnings

General Safety Decal

Decal providing general safety instructions for vehicle operation and maintenance.

Door Security Decal

Warning decal advising to secure the vehicle door properly during operation.

Seat Belt Safety Decal

Reminder to always fasten the seat belt for personal safety.

Steering Control Decal

Warning against using the differential lock pedal at high speeds to prevent loss of steering control.

Cabin Modification Warning Decal

Caution against modifying or repairing the cabin due to potential structural weakening.

Machine Runaway and Passenger Safety Decals

Machine Runaway Hazard Warning

Danger warning about starting the engine improperly to prevent machine runaway.

Passenger and Cargo Safety Warnings

Warnings regarding passenger capacity in the cargo bed and use of safety supports.

Vehicle Operation and Fuel Safety Decals

Front Hood Open Warning

Caution against operating the vehicle with the front hood open due to impaired visibility.

Diesel Fuel Only Indicator

Decal indicating that the vehicle requires diesel fuel only.

Fluid and System Safety Warnings

Brake Fluid Handling Warning

Warning about using correct brake fluid type and handling precautions.

Towing Load Safety

Instructions on attaching towed loads only to the drawbar.

Refrigerant Handling Caution

Caution regarding high-pressure refrigerant and professional servicing requirements.

Exhaust System Safety

Safety advice for handling exhaust system components, including heat and particulate matter.

Component Safety and Label Care

Crushing Hazard Warning

Caution against using the lever lock during maintenance to prevent crushing injuries.

Care of Safety Labels

Instructions for keeping safety labels clean, legible, and properly attached.

Vehicle Specifications - Part 1

Engine, Capacities, and Travelling System Specifications

Details on engine, fluid capacities, and travelling system components like tires and transmission.

Suspension System

Description of the front and rear suspension types used in the vehicle.

Vehicle Specifications - Part 2

Dimensions, Weight, and Cargo Bed Specifications

Measurements of vehicle dimensions, weight, towing capacity, and cargo bed details.

Sound Level and Body Color

Information on the operator's sound level and available body color options.

Travelling Speeds

Speed by Gear Range

Maximum speeds for different range gear shift lever positions and tire sizes.

Product Identification

Vehicle Identification Plate

How to locate the vehicle's identification plate for model and serial numbers.

Product Identification Numbers

Identifying engine serial and transmission assembly serial numbers for service inquiries.

General Servicing Precautions

Wiring Handling Precautions

Battery Handling Procedures

Fuse Usage Guidelines

Connector Handling Procedures

Circuit Tester Usage

Lubricants, Fuel, and Coolant Specifications

Fuel Tank and Cooling System Fluids

Recommended fuel types and coolant mixture for the vehicle.

Engine Oil and Related Components

Engine oil type, capacity, and specifications for crankcase and filters.

Transmission, Axle, and Brake Fluids

Recommended fluids for transmission, axle cases, knuckle cases, and brake systems.

Hydraulic Oil

Specification for the hydraulic system oil.

Greasing Points and Types

Tightening Torque Specifications - Part 1

General Use Screw, Bolt, and Nut Torques

Recommended tightening torques for general-purpose fasteners based on size and grade.

Stud Bolt Tightening Torques

Torque specifications for tightening stud bolts into threaded holes.

Tightening Torque Specifications - Part 2

Metric Fastener Torques

Torque values for metric screws, bolts, and nuts of different property classes (8.8 and 10.9).

American Standard Fastener Torques

Torque specifications for American standard screws, bolts, and nuts (SAE Grades 5 and 8).

Plug Tightening Torques

Recommended torques for tightening tapered and straight threaded plugs.

50 to 550 Hour Maintenance Schedule

600 Hour to 4 Year Maintenance Schedule

Daily Inspection and Checks - Introduction

Daily Walk-Around and Refueling Checks

Daily Engine Oil and Transmission Fluid Checks

Daily Hydraulic Oil, Coolant, and Radiator Screen Checks

Daily Air Conditioner, Brake, and Other Component Checks

Daily Gauges, Lights, Seat Belt, and Joint Boot Checks

Initial 50-Hour Service - Tire Inflation and Engine Oil

Tire Inflation Pressure Check

Procedure for checking and maintaining correct tire inflation pressure.

Engine Oil and Filter Service

Steps for changing engine oil and replacing the oil filter.

Initial 50-Hour Service - Wheel Screw Torque

Initial 50-Hour Service - Transmission Oil and Filter

Initial 50-Hour Service - Parking Brake and Brake Light Switch

Component Checks - Brakes and Tires

Front Brake Case Inspection

Procedure for checking the front brake case for leaks and inspecting brake seals.

Brake Hose and Pipe Inspection

Checking brake hoses and pipes for signs of wear, hardening, or leaks.

Tire Condition and Tread Depth Check

Inspecting tires for damage, wear, and checking tread depth for replacement.

50-Hour Maintenance Checks

Engine Start System Check

Procedure for testing the engine start system safety switches and interlocks.

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