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V3600-E3
Kubota V3600-E3 Shop Manual
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4
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
SAFETY INSTRUCTIONS
PREPARE FOR
EMERGENCIES
•
Keep a first a
id kit and fire
extinguish
er handy at all
times.
•
Keep emergency nu
mbers for doctors, ambulance
service, hospital and fire
department near
your
telephone.
5
7
Table of Contents
General
12
Default Chapter
7
Specifications
7
Performance Curves
9
Table of Contents
12
1 Engine Identification
13
Model Name and Engine Serial Number
13
E3B Engine
15
Cylinder Number
15
2 General Precautions
16
3 Maintenance Check List
17
4 Check and Maintenance
20
Daily Check Points
20
Check Points of Initial 50 Hours
22
Check Point of Every 50 Hours
23
Check Points of Every 250 Hours
24
Check Points of Every 500 Hours
26
Check Point of Every 1000 Hours
30
Check Points of Every 1 or 2 Months
31
Check Points of Every 1500 Hours
33
Check Points of Every 3000 Hours
35
Check Points of Every 1 Year
40
Check Points of Every 2 Years
41
5 Special Tools
44
Mechanism
60
1 Feature
62
2 Engine Body
64
Cylinder Block
64
Gear Train
65
Half-Floating Head Cover
65
Cylinder Head
66
E-Tvcs (V3600-E3B, V3600-T-E3B, V3600-E3Cb, V3600-T-E3Cb, V3300-E3Bg, V3600-T-E3Bg
67
Center Direct Injection System (E-Cdis)
68
V3800Di-T-E3Cb, V3800Di-T-E3Bg
68
Piston (Except V3300-E3Bg
69
Built-In Dynamic Balancer (Factory Option Except V3600-E3Cb, V3600-T-E3Cb, V3800Di-T-E3Cb
69
3 Lubricating System
70
Oil Cooler
70
4 Cooling System
71
Thermostat
71
Bottom Bypass System
72
5 Fuel System
73
Governor (Standard Mechanical Type
73
Electronic Governor (Factory Option for V3300- E3Bg, V3600-T-E3Bg, Standard for V3800Di-T-E3Bg
75
Software Block Diagram
75
Construction
76
Controlling Mechanism
76
Emergency Engine Stop Function
77
Main Components
79
Wiring Diagram
80
Mechanical Timer with Cold Start Advance Function (V3600-E3B, V3800Di-T-E3Bg
81
Throttle Nozzle (V3600-E3B, V3600-T-E3B, V3600-E3Cb, V3600-T-E3Cb, V3300-E3Bg, V3600-T-E3Bg
83
Stage DI Nozzle (V3800Di-T-E3B, V3800Di-T-E3Cb, V3800Di- T-E3Bg
84
Injection Pump with F.s.p. (V3800Di-T-E3B, V3800Di-T-E3Cb, V3800Di-T-E3Bg
85
6 Turbocharger System
86
Model
86
7 Intake System
86
Intake Air Heater (V3800Di-T-E3B, V3800Di-T-E3Cb, V3800Di- T-E3Bg
86
Exhaust Gas Recirculation
87
Internal EGR (V3600-T-E3B, V3600-T-E3CB, V3600-T-E3BG
87
Servicing
91
1 Troubleshooting
93
Engine Body
93
Electronic Governor (Factory Option for V3300- E3Bg, V3600-T-E3Bg / Standard for V3800Di-T-E3Bg
97
2 Servicing Specifications
99
3 Tightening Torques
111
Tightening Torques for General Use Screws, Bolts and Nuts
111
Tightening Torques for Special Use Screws, Bolts and Nuts
112
4 Checking, Disassembling and Servicing
114
Checking and Adjusting
114
Engine Body
114
Cooling System
117
Lubricating System
117
Fuel System
120
V3600-E3CB, 140.0 Kgf/CM
122
Washer
124
Electrical System
126
Turbocharger
130
Electronic Governor (Factory Option for V3300-E3BG, V3600-T- E3BG / Standard for V3800DI-T-E3BG
131
Egr System
136
Checking the Function of EGR System (V3800DI-T-E3B, V3800DI-T- E3CB, V3800DI-T-E3BG Only
136
Disassembling and Assembling
138
Draining Oil and Coolant
138
External Components
139
Turbocharger(V3600-T-E3B, V3800Di-T-E3B, V3600-T- E3Cb, V3800Di-T-E3Cb, V3600-T-E3Bg, V3800Di-T-E3Bg
140
Exhaust Gas Recirculation (EGR) (V3800DI-T-E3B, V3800DI-T- E3CB, V3800DI-T-E3BG
141
Cylinder Head and Valves
143
Thermostat
149
Injection Nozzle
150
Shaft
156
Water Pump and Oil Cooler
163
Gear Case and Timing Gears
164
Piston and Connecting Rod
167
Flywheel and Crankshaft
171
Alternator
175
Intake Air Heater
175
Starter
175
Servicing
178
Cylinder Head
178
Timing Gears
188
Piston and Connecting Rod
193
Crankshaft
196
Cylinder
199
Oil Pump
200
Starter
200
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Kubota V3600-E3 Specifications
General
Brand
Kubota
Model
V3600-E3
Category
Engine
Language
English
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