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Kubota WSM GR2100EC User Manual

Kubota WSM GR2100EC
299 pages
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GR2100EC
WORKSHOP MANUAL
KiSC issued 04, 2006 A

Table of Contents

Questions and Answers:

Kubota WSM GR2100EC Specifications

General IconGeneral
Engine TypeDiesel
TransmissionHydrostatic
Engine3-cylinder
TypeRiding mower
BrakesWet disc type

Summary

GENERAL

1. IDENTIFICATION

Specifies how to identify machine and engine serial numbers, and mower serial number for service inquiries.

2. GENERAL PRECAUTIONS

Covers safe practices during disassembly, use of special tools, handling electrical wires, and part replacement.

3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING

Precautions for handling electrical parts and wiring for safety and damage prevention.

4. LUBRICANTS, FUEL AND COOLANT

Lists recommended lubricants, fuel types, and coolant capacities for maintenance.

5. TIGHTENING TORQUES

Provides torque specifications for general use, metric, and American standard screws, bolts, and nuts.

6. MAINTENANCE CHECK LIST

Outlines a maintenance schedule based on hour meter readings for various items.

7. CHECK AND MAINTENANCE

Details daily checks, periodic maintenance, and specific service points for the machine.

ENGINE

1. TROUBLESHOOTING

Addresses common engine problems like starting failures, rough running, and overheating, with solutions.

2. SERVICING SPECIFICATIONS

Lists factory specifications and allowable limits for engine components such as compression, clearances, and pressures.

3. TIGHTENING TORQUES

Specifies torque values for various engine assembly fasteners.

4. CHECKING, DISASSEMBLING AND SERVICING

Covers engine checks, disassembly, and assembly procedures for major components.

TRANSAXLE

1. STRUCTURE

Illustrates the transaxle assembly, including power transmission paths.

2. TRAVELLING SYSTEM

Details the hydrostatic transmission, glide steer, and front wheel drive systems.

3. MOWER PTO SYSTEM

Explains the operation of the mower PTO clutch in engaged and disengaged states.

4. OTHERS

Covers miscellaneous components related to the transaxle, such as the hydraulic pump.

1. TROUBLESHOOTING

Addresses common transaxle problems like lack of power, noise, and improper operation.

2. SERVICING SPECIFICATIONS

Lists specifications and allowable limits for transaxle components.

3. TIGHTENING TORQUES

Provides torque values for transaxle assembly fasteners.

4. CHECKING, DISASSEMBLING AND SERVICING

Covers transaxle checks, adjustments, disassembly, and assembly procedures.

BRAKES

1. TROUBLESHOOTING

Addresses common brake issues such as insufficient force, dragging, and heavy braking.

2. SERVICING SPECIFICATIONS

Specifies the factory and allowable limits for brake pedal free travel.

3. TIGHTENING TORQUES

Lists specific torque values for brake system components.

4. CHECKING, DISASSEMBLING AND SERVICING

Covers brake system checks, adjustments, disassembly, and assembly procedures.

FRONT AXLE

1. STRUCTURE

Illustrates the front axle assembly and its power transmission path.

1. TROUBLESHOOTING

Addresses common front axle problems like wheel wandering, drive issues, and noise.

2. SERVICING SPECIFICATIONS

Lists specifications for front axle components like alignment, gear clearances, and backlash.

3. TIGHTENING TORQUES

Provides torque values for front axle assembly fasteners.

4. CHECKING, DISASSEMBLING AND SERVICING

Covers front axle checks, adjustments, disassembly, and assembly procedures.

STEERING

1. HYDRAULIC CIRCUIT

Explains the full hydrostatic power steering system, its components, and oil flow.

2. STEERING CONTROLLER

Details the steering controller's control valve, metering device, and relief valve.

3. STEERING CYLINDER

Describes the single-acting steering cylinder, its components, and operation.

1. TROUBLESHOOTING

Addresses common steering system problems like hard steering, wandering, and noise.

2. SERVICING SPECIFICATIONS

Provides specifications for steering wheel play and relief valve operating pressure.

3. TIGHTENING TORQUES

Lists torque values for steering system components.

4. CHECKING, DISASSEMBLING AND SERVICING

Covers steering system checks, adjustments, disassembly, and assembly procedures.

HYDRAULIC SYSTEM

1. HYDRAULIC CIRCUIT

Illustrates the overall hydraulic system, including pump, control valve, and mower lift.

2. HYDRAULIC PUMP

Describes the hydraulic pump's composition and maximum displacement.

3. HYDRAULIC CONTROL VALVE

Explains the components and function of the hydraulic control valve assembly.

1. MOWER LIFT CIRCUIT

Details mower lift operation in neutral, lift, overload, and down modes.

2. HST RELIEF VALVE

Explains the function and setting pressure of the HST relief valve.

4. MOWER LIFT CYLINDER

Describes the single-acting mower lift cylinder and its components.

5. MOWER LINKAGE

Explains the mower linkage system for lifting and height adjustment.

1. TROUBLESHOOTING

Addresses common mower hydraulic system problems.

2. SERVICING SPECIFICATIONS

Provides specifications for the main relief valve.

3. TIGHTENING TORQUES

Lists torque values for hydraulic system components.

4. CHECKING, DISASSEMBLING AND SERVICING

Covers checking and adjusting the main relief valve setting pressure.

ELECTRICAL SYSTEM

1. WIRING DIAGRAM

Presents the electrical system schematic, showing various circuits.

Color of Wiring

Provides a legend for wire colors used in the wiring diagram.

2. STARTING SYSTEM

Explains the starting system components and operation.

3. CHARGING SYSTEM

Describes the charging system, including dynamo and regulator.

4. LIGHTING SYSTEM

Details the lighting system components and operation.

1. TROUBLESHOOTING

Addresses common electrical system problems like non-operation, blown fuses, and battery discharge.

2. SERVICING SPECIFICATIONS

Provides specifications for battery, glow plug, headlight switch, and starter.

3. TIGHTENING TORQUES

Lists torque values for starter and dynamo components.

4. CHECKING, DISASSEMBLING AND SERVICING

Covers checks and adjustments for battery, main switch, starter, and various safety/control switches.

MOWER

1. POWER TRANSMISSION

Illustrates the power transmission system of the mower deck.

2. LIFTING MECHANISM

Explains how the mower deck lifting mechanism operates using the hydraulic system.

1. TROUBLESHOOTING

Addresses common mower problems like blade issues, poor cutting, and lifting failures.

2. SERVICING SPECIFICATIONS

Lists specifications for blade tip differences and gear backlash.

3. TIGHTENING TORQUES

Provides torque values for mower assembly components.

4. CHECKING, DISASSEMBLING AND SERVICING

Covers mower checks, adjustments, disassembly, and assembly procedures.

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