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KWM Gutterman PANTHER - User Manual

KWM Gutterman PANTHER
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Gutterman
INC.
Phone (815) 725-9205
Fax (815) 725-4429
795 South Larkin Avenue Rockdale, Illinois 60436
www.kwmgutterman.com
Manufactured by:
KWM GUTTERMAN, INC.
OPERATING AND MAINTENANCE
TROUBLE SHOOTING GUIDE
®
5
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Summary

SECTION 1 5 PANTHER GUTTER MACHINE SPECIFICATIONS

SECTION 2 SAFETY AND GENERAL MAINTENANCE

SECTION 3 MOUNTING MACHINE

SECTION 4 Electrical Nomenclature, Functions and Precautions

Main Operators Panel

Details the main operators panel located at the machine's exit end.

Entry Operators Panel

Details the entry operators panel located at the machine's entrance end.

Extension Cord Table

Table listing recommended wire gauge for extension cords based on length.

SECTION 4 A Electrical Functions and Precautions (STRAIGHT BLADE SHEAR)

SECTION 5 MACHINE ORIENTATION

Entrance

Defines the entrance as the point where the forming process begins.

Exit

Defines the exit as the point where the finished gutter leaves the machine.

Right Side

Identifies the right side when facing the machine entrance.

Left Side

Identifies the left side when facing the machine entrance.

Center

Defines the center as the main portion of the gutter.

SECTION 6 SPOOL UPRIGHT SUPPORTS

Left Upright

Describes the left upright component of the spool system.

Right Upright (Emergency Stop Side)

Describes the right upright component and its relation to the emergency stop.

Motor Cover Cross Bar

Identifies the cross bar connecting to the motor cover.

Flat Lid Cross Bar

Details the flat lid cross bar, specifying quantity per system.

Spool Retaining Pin

Explains the spool retaining pin used in the system.

Hair Pin Cotter Pin

Details the hair pin cotter pin used for securing components.

SECTION 7 Spool Assembly and Loading Coil

Loading Coil

Procedure for loading coils, including precautions for safety and machine protection.

SECTION 8 Entrance Guide System

Purpose and Precautions of Entrance Guide System

Explains the function and safety measures for the entrance guide system.

Adjusting Left Shoe for Coil Widths

Instructions on adjusting the left entrance shoe for different coil widths.

SECTION 9 FORMING COMPONENTS (Guide bars)

Guide Bar Components

Details the components of the guide bars and their functions.

Guide Bar Maintenance

Instructions for cleaning and maintaining the guide bars.

SECTION 10 STATIONS 1 THRU 7 FACTORY SETTINGS

Station #1 (Bullet Roller)

Factory settings for the bullet roller (Station #1).

Station #2 (Hub Roller)

Factory settings for the hub roller (Station #2).

Station #2 (Free Floating Top #2)*PANTHER III

Factory settings for the free floating top #2 roller.

Station #3 and #4

Factory settings for drive rollers at Stations #3 and #4.

Station #6 and #7 (Skate Assembly)

Factory settings for the skate assembly at Stations #6 and #7.

Precautions

Important precautions regarding factory settings for the stations.

SECTION 11 Lip Forming Box

Maintenance

Instructions for maintaining the lip forming box rollers.

Color Coded Adjustments

Explanation of color coding used for lip box adjustments.

Factory Settings and Adjusting Entrance End of Lip Box

Details factory settings and adjustment procedures for the entrance end of the lip box.

Entrance Box Mount (Black Station)

Instructions for vertical and lateral adjustment of the black station entrance box mount.

Exit Box Mount (Green Station)

Instructions for vertical and lateral adjustment of the green station exit box mount.

Swing Shaft Assembly (Blue Station)

Procedure for adjusting the swing shaft assembly (blue station) for lip control.

Precaution

Critical warning about making incremental adjustments to the forming box.

SECTION 12 TOP # 8 DRIVE STATION AND BELL WHEEL ASSEMBLY

Adjusting Top #8 Station

Instructions for adjusting the Top #8 station for proper operation and alignment.

Adjusting Bell Wheel

Procedure for adjusting the bell wheel for correct alignment and gap.

SECTION 13 BEAD ROLLER ASSEMBLY AND STRAIGHT BLADE GUILLOTINE ASSEMBLY

Adjusting the Bead Roller

Procedure for adjusting the bead roller to control gutter bottom corner.

Maintenance

Maintenance instructions for the guillotine assembly.

Adjusting Guillotine Position

Instructions for adjusting the position of the guillotine.

Adjusting the Dent Plate

Procedure for adjusting the anti-dent plate.

SECTION 13 A BEAD ROLLER ASSEMBLY AND FRONT-PULL GUILLOTINE ASSEMBLY

Adjusting the Bead Roller

Procedure for adjusting the bead roller, similar to straight blade guillotine.

Guillotine Assembly

Maintenance and adjustment for the front-pull guillotine assembly.

Maintenance

Maintenance instructions for the front-pull guillotine.

Adjusting Guillotine Position

Instructions for adjusting the position of the front-pull guillotine.

SECTION 14 GUTTER TALK

SECTION 15 Machine Operation Recap and Summary (Straight Blade Guillotine)

The Order of Operation

Step-by-step summary of the machine's operating procedure.

SECTION 15 A Machine Operation Recap and Summary

Order of Operation (Front-Pull Guillotine)

Step-by-step summary of the machine's operating procedure for the front-pull guillotine.

SECTION 16 TROUBLE SHOOTING GUIDE

Top Lip Straightness Issues

Troubleshooting guide for issues related to the top lip's straightness.

Face Side (O.G.) and Bottom Gutter Alignment

Troubleshooting problems with the face side (O.G.) meeting the gutter bottom.

White Station (#8 Top Roller) Control Issues

Troubleshooting face side control from the White station (#8 top roller).

Bead Roller (Crimper) Uphill;Downhill Control

Troubleshooting issues with the bead roller controlling uphill/downhill of the gutter back.

Shear Interference and Insufficient Lip Material

Notes on shear interference and problems caused by insufficient lip material.

Metal Alignment and Entrance Guide Issues

Common problems with metal alignment and entrance guide maintenance.

TROUBLE SHOOTING (CONT)

Top Lip In;Bottom Uphill Curves

Troubleshooting guide for top lip curves inward and bottom curves uphill.

Top Lip Away;Bottom Downhill Curves

Troubleshooting guide for top lip curves outward and bottom curves downhill.

Uphill Gutter Face;Straight Top Lip

Troubleshooting when the gutter face runs uphill but the top lip is straight.

Downhill Gutter Face;Straight Top Lip

Troubleshooting when the gutter face runs downhill but the top lip is straight.

Uphill Back of Gutter

Troubleshooting for the back of the gutter running uphill.

TROUBLE SHOOTING (CONT.)

Downhill Back of Gutter

Troubleshooting for the back of the gutter running downhill.

Left Curving Gutter Bottom (Into Fascia)

Troubleshooting for the gutter bottom curving left into the fascia.

Right Curving Gutter Bottom (Away From Fascia)

Troubleshooting for the gutter bottom curving right away from the fascia.

Non-Square Back of Gutter (Wide Gutter)

Troubleshooting when the back of the gutter is not square or is wide.

KWM Gutterman PANTHER Specifications

General IconGeneral
BrandKWM Gutterman
ModelPANTHER
CategoryIndustrial Equipment
LanguageEnglish

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