Lance 650 - User Manual

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Summary

Truma Aquago Water Heater Data Cable Correction Procedure

Affected Units Identification

Lists 2022 Lance campers and trailers equipped with the Truma Aquago water heater option.

Problem Statement

Data cable routed incorrectly from the back of the water heater, creating an unsafe installation.

Propane Safety Warning

Important caution stating that propane is highly flammable and requires careful handling.

Disconnect Gas Hose

Step 3: Use appropriate wrenches to safely disconnect the gas hose from the water heater inlet.

Remove Rear Access Panel

Step 4: Remove the panel located at the back of the tankless water heater from inside the trailer.

Disconnect Control Panel Cable

Step 5: Detach the data cable from the water heater's control panel.

Remove Cable from Cold Water Inlet

Step 6: Carefully pull the data cable out of its installed position at the cold water heater inlet.

Install Gas Inlet Grommet

Step 7: Insert a grommet into the gas inlet to ensure a proper seal where the hose was removed.

Install Cold Water Inlet Cap

Step 8: Fit a rubber cap to cover the cold water inlet on the rear of the water heater.

Route Cable and Hose Through Grommet

Step 9: Route the data cable and gas hose together through the grommet on the side of the water heater.

Reconnect Cables and LP Hose

Step 10: Reconnect the data cable to the control panel and reattach the LP hose securely.

Propane Leak Check Procedure

Step 11: Turn propane back on and apply leak solution to connections to check for any leaks.

Secure Cables with Tie Strap

Step 12: Fasten the gas hose and data cable together using a plastic tie strap.

Final Assembly and Warranty Claim

Step 13: Close compartment door, install back panel, and submit warranty claim with specified code.

Water Heater Connection Diagrams

AquaGo Basic;Comfort Connection Diagram

Illustrates the plumbing and gas connections for the AquaGo basic and comfort models.

AquaGo Comfort Plus Connection Diagram

Shows the plumbing and gas connections specific to the AquaGo comfort plus models.

Electrical Connection Overview

Details electrical connection requirements, including power supply and cable length limits.

This document provides technical service information for Lance campers and trailers equipped with the Truma AquaGo water heater option. It addresses a specific issue related to the routing of the data cable during production and outlines the corrective steps to ensure proper installation and safety.

Function Description:

The Truma AquaGo water heater is a tankless system designed to provide on-demand hot water for recreational vehicles. It operates by heating water as it flows through the unit, eliminating the need for a storage tank and ensuring a continuous supply of hot water. The system is available in "basic," "comfort," and "comfort plus" models, with the "comfort plus" model featuring additional functionalities such as a circulation line inlet and a drain line. The water heater integrates with the vehicle's LP gas supply for heating and a 12V DC power supply for its electrical components and control panel. A control panel allows users to manage the water heater's operation, and for "comfort" and "comfort plus" models, a diagnosis feature is available.

Important Technical Specifications:

Affected Units: 2022 Lance campers (models 650, 825, 865, 1062, 1172) and trailers (models 1685, 1985, 1995, 2185, 2445) with the Truma AquaGo water heater option.
Water Pressure: Maximum pressure of 65 psi (4.5 bar).
LP Gas Supply (Propane Only): Inlet pressure of 10.5-14 in. wc (26.2 - 34.9 mbar).
Electrical Connection: 12 V DC power supply.
Current Rating (Optional Switch): ≥ 7.5 A.
Ripple Voltage: < 1 Vpp.
Power Supply Cable Length (Maximum):
- For 16 AWG or 1.5 mm² MWG: max. 40 ft (12 m) (bidirectional).
- For 14 AWG or 2.0 mm² MWG: max. 66 ft (20 m) (bidirectional).
Gas Line Connection: Requires a ¼” wrench with a backer wrench for disconnection and reconnection.
Safety: The system uses propane, which is highly flammable. Proper handling and leak checks are crucial.

Usage Features:

On-Demand Hot Water: Provides a continuous supply of hot water without a tank, making it efficient for RV use.
Control Panel: Allows users to turn the water heater on and off, and for "comfort" and "comfort plus" models, offers diagnostic capabilities.
Bypass Kit (for Winterizing): An optional bypass kit is available for winterizing the system, though it is not included in the scope of delivery for the basic and comfort models.
Multiple Faucets/Shower: The system is designed to supply hot water to multiple outlets, including faucets and a shower.
Gas Side/Rear Connection: Offers flexibility in connecting to the LP gas supply.

Maintenance Features:

Data Cable Rerouting: The primary maintenance task described is the rerouting of the data cable to correct an improper installation. This involves disconnecting the cable from the control board, pulling it out from the back side of the water heater, and routing it through the gas line opening.
Grommet Installation: A new grommet must be installed inside the gas inlet to ensure a proper seal after the gas hose is removed and reinstalled.
Cold Water Inlet Cover: A rubber cap is installed to cover the cold water inlet opening where the data cable was previously routed.
Propane System Safety: Before any work on the propane system, users must turn off propane at both tank valves and burn off any excess propane by lighting a stove burner.
Leak Detection: After reconnecting the LP hose, a liquid propane leak solution must be applied to the connection to check for leaks. Any detected leaks require immediate inspection and repair.
Cable Management: The gas hose and data cable are fastened together with a plastic tie strap to ensure proper organization and prevent damage.
Access Panels: Maintenance requires removing the access door of the tankless water heater from the exterior and a protection panel from the interior of the trailer to access the components.
Warranty Claim: A specific flat rate code (#1708-00) and time (1.0 hour) are provided for processing warranty claims related to this correction.