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Lawn-Boy M21ZMR User Manual

Lawn-Boy M21ZMR
177 pages
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LAWN-BOY M-SERIES WPM SERVICE MANUAL
Table of Contents – Page 1 of 3
INDEX
GENERAL INFORMATION
INTRODUCTION
SAFETY SYMBOLS AND NOTES
2 CYCLE PRINCIPLES OF OPERATION
1ST CYCLE - DOWN STROKE
2ND CYCLE - UP STROKE
MOWER SPECIFICATIONS
ENGINE SPECIFICATIONS
MODEL NUMBER INDENTIFICATION
"M"-SERIES FEATURES
LUBRICATION (OIL)
GASOLINE
TORQUE REFERENCE
STORAGE PROCEDURE
REMOVING FROM STORAGE
CARBURETION
OPERATION
AIR FILTERS
CARBURETOR REMOVAL
CARBURETOR DISASSEMBLY
CARBURETOR ASSEMBLY
CARBURETOR INSTALLATION
FRESHLUBE OIL INJECTION
OPERATION
INSTALLATION
ADJUSTMENT
TESTING
CHECK VALVE TEST
GOVERNOR CONTROL AND LINKAGES
OPERATION
ADJUSTMENT
ELECTRICAL SYSTEM
IGNITION SYSTEM
SPARK PLUG
IGNITION TROUBLESHOOTING
INTERLOCK SYSTEM
INTERLOCK SYSTEM TROUBLESHOOTING
ELECTRIC START SYSTEM

Table of Contents

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Lawn-Boy M21ZMR Specifications

General IconGeneral
Engine Type4-Cycle
Cutting Width21 inches
Engine Displacement149cc
Starter TypeRecoil
Warranty2-Year Limited
EngineKohler
Drive SystemSelf-propelled
Cutting Height1.25 - 3.75 in

Summary

General Information

Safety Symbols and Notes

Explains the safety symbols used in the manual and provides important safety considerations for operation and maintenance.

Lubrication (Oil)

Provides guidelines for using Lawn-Boy 2-Cycle Ashless Oil and avoiding damaging substances.

Gasoline

Specifies recommended fuel types and warns against unacceptable fuels like those with high ethanol content.

Torque Reference

Lists fastener torque specifications for various engine and mower components.

Carburetion

FreshLube Oil Injection

Governor Control and Linkages

Adjustment

Provides steps for adjusting the governor lever and spring for proper engine RPM.

Electrical System

Ignition System

Describes the solid-state electronic CD ignition system components and operation.

Ignition Troubleshooting

Provides diagnostic flowcharts for troubleshooting ignition system issues.

Interlock System

Explains the function of interlock switches and their role in engine operation safety.

Interlock System Troubleshooting

Offers guidance for diagnosing and resolving issues with the mower's interlock system.

Blade and Blade Housing

Troubleshooting

Offers a chart to diagnose common problems related to blade performance and cutting quality.

Handle and Control Replacement and Adjustments

Drive System

Flywheel Brake System

Blade Brake Clutch (BBC)

Engine Trouble Shooting

Engine Fails to Start or Starts with Difficulty

Troubleshooting steps for engines that won't start or start with difficulty.

Difficulty Starting Engine when Hot

Addresses issues related to starting the engine when it is hot.

Engine Knocks

Troubleshooting steps for diagnosing and resolving engine knocking sounds.

Engine Misses Under Load

Provides solutions for engines that miss or run unevenly when under load.

Engine Lacks Power

Diagnoses and resolves issues causing the engine to lack power.

Engine Overheats

Troubleshooting steps for an engine that is overheating.

Engine Surges or Runs Unevenly

Addresses causes and solutions for engines that surge or run unevenly.

Engine Vibrates Excessively

Troubleshooting steps for excessive engine vibration.

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