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Lawn-Boy M21ZPR User Manual

Lawn-Boy M21ZPR
177 pages
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LAWN-BOY M-SERIES WPM SERVICE MANUAL
Table of Contents – Page 1 of 3
INDEX
GENERAL INFORMATION
INTRODUCTION
SAFETY SYMBOLS AND NOTES
2 CYCLE PRINCIPLES OF OPERATION
1ST CYCLE - DOWN STROKE
2ND CYCLE - UP STROKE
MOWER SPECIFICATIONS
ENGINE SPECIFICATIONS
MODEL NUMBER INDENTIFICATION
"M"-SERIES FEATURES
LUBRICATION (OIL)
GASOLINE
TORQUE REFERENCE
STORAGE PROCEDURE
REMOVING FROM STORAGE
CARBURETION
OPERATION
AIR FILTERS
CARBURETOR REMOVAL
CARBURETOR DISASSEMBLY
CARBURETOR ASSEMBLY
CARBURETOR INSTALLATION
FRESHLUBE OIL INJECTION
OPERATION
INSTALLATION
ADJUSTMENT
TESTING
CHECK VALVE TEST
GOVERNOR CONTROL AND LINKAGES
OPERATION
ADJUSTMENT
ELECTRICAL SYSTEM
IGNITION SYSTEM
SPARK PLUG
IGNITION TROUBLESHOOTING
INTERLOCK SYSTEM
INTERLOCK SYSTEM TROUBLESHOOTING
ELECTRIC START SYSTEM

Table of Contents

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Lawn-Boy M21ZPR Specifications

General IconGeneral
BrandLawn-Boy
ModelM21ZPR
CategoryLawn Mower
LanguageEnglish

Summary

General Information

Safety Symbols and Notes

Explains safety symbols and critical warnings for safe operation and maintenance.

Principles of Operation

Details the two-stroke engine cycle and its operational events.

Lubrication (Oil)

Specifies the correct oil type and lubrication procedures for the engine.

Torque Reference

Lists essential torque specifications for various fasteners and components.

Carburetion

Carburetor Disassembly

Details the process of taking apart the carburetor for cleaning or repair.

Carburetor Assembly

Provides instructions for reassembling the carburetor with correct part placement.

Carburetor Installation

Guides on how to reinstall the carburetor assembly onto the engine.

Electrical System

Ignition System

Describes the solid-state CD ignition system components and operation.

Ignition Troubleshooting

Offers diagnostic charts for troubleshooting ignition system issues.

Interlock System

Explains the purpose and function of various safety interlock switches.

Interlock System Troubleshooting

Provides troubleshooting guides for diagnosing interlock system malfunctions.

Electric Start System

Covers testing and troubleshooting for the electric starter motor and related components.

Starter

Manual Starter - Top Mount

Covers removal, disassembly, reassembly, and installation of the top-mount manual starter.

Electric Starter

Details removal, disassembly, reassembly, installation, and adjustment of the electric starter.

Power Head

Crankcase

Instructions for disassembling the engine crankcase.

Piston

Detailed steps for removing the piston and rings.

Crankshaft

Instructions for removing the crankshaft assembly.

Blade and Blade Housing

Blade Removal

Safe procedure for removing the mower blade.

Blade Installation

Instructions for correctly installing the mower blade.

Troubleshooting

A chart detailing causes and remedies for blade-related cutting issues.

Handle and Control Replacement and Adjustments

Drive System

Disassembly

Details the process of disassembling the transmission case and related parts.

Reassembly

Comprehensive instructions for reassembling the drive system components.

Blade Brake Clutch (BBC)

Operation

Explains the function of the BBC system in stopping the blade and engine.

Adjustment

Guides on adjusting the BBC cable for proper operation.

Engine Trouble Shooting

Engine Fails to Start or Starts with Difficulty

Troubleshooting steps for engines that won't start or start hard.

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