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Leeson 174603 User Manual

Leeson 174603
38 pages
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ELECTRIC MOTORS, GEARMOTORS AND DRIVES
Installation and Operation Manual
ADJUSTABLE SPEED AC MOTOR CONTROL
SPEEDMASTER
Flux Vector
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Leeson 174603 Specifications

General IconGeneral
EnclosureTEFC
Speed1800
Phase3
Input Phase3
Output Phase3
Frequency60
Voltage230
Input Voltage230
Output Voltage230

Summary

About These Instructions

Scope of Delivery

Details the items included with the SM2 Vector inverter package, emphasizing checking for completeness.

Safety Information

General Safety Precautions

Covers general safety rules for LEESON controllers, including live parts and hot surfaces.

Installation and Electrical Safety

Ensures proper handling, avoiding stress on components, and adherence to electrical safety regulations.

Application Safety Guidelines

Warns against using the drive as a safety device and highlights its built-in protection features.

Safety Presentation and Operation Warnings

Safety Signal Words and Iconography

Explains the meaning of signal words (DANGER, WARNING, STOP, Note) and associated safety icons.

UL Approved System Warnings and Operation

Covers UL warnings for integrated systems and critical operation dangers.

Technical Data Overview

Standards and Application Conditions

Details conformity, approvals, input voltage, humidity, temperature, vibration, earth leakage, and protection measures.

Ratings Overview

Introduces the rating tables for different drive models.

Drive Ratings - 120/240VAC

120VAC Doubler / 240VAC Models Ratings

Lists specifications for 120VAC and 240VAC models, including power, voltage, and current.

240VAC Models Ratings

Lists specifications for 240VAC models, including power, voltage, and current.

Drive Ratings - 480/600VAC and Derating

480VAC and 600VAC Models Ratings

Lists specifications for 480VAC and 600VAC models, including power, voltage, and current.

Drive Derating Guidelines

Provides guidelines for reducing output current based on altitude, temperature, and carrier frequency.

Installation Procedures

Dimensions and Mounting

Details the physical dimensions and mounting requirements for the drive unit.

Environmental Installation Warning

Warns against installing the drive in environments with hazardous vapors, dust, moisture, or excessive vibration.

Electrical Connections

Power Connections Safety and Diagrams

Safety warnings and wiring diagrams for connecting mains power to the drive.

Mains Connection to 120VAC Single-Phase Supply

Wiring diagram for connecting 120VAC single-phase power to specific drive models.

Mains Connection to 240VAC Single-Phase Supply

Wiring diagrams for connecting 240VAC single-phase power to various drive models.

Electrical Connections Continued

Mains Connection to Three-Phase Supply

Wiring diagram for connecting three-phase power to all relevant drive models.

Motor Connection Diagram

Illustrates the wiring diagram for connecting the motor to the drive's output terminals.

Mains and Motor Terminations

Specifies torque and size requirements for mains and motor terminal connections.

Fuses and Cable Protection

Fuses and Wiring Recommendations

Guidance on circuit breakers/fuses and input power wiring sizes based on drive type.

GFCI Installation Considerations

Notes on installing Ground Fault Circuit Interrupters (GFCIs) with the controller.

Control Terminal Configuration

Terminal Functions and Data

Details the function, possible settings, and important notes for each control terminal.

Digital Input Assertion Level

Configuration of digital inputs for active-high or active-low using the switch and parameter P120.

Commissioning Overview

Local Keypad and Display Operation

Describes the functions of the keypad buttons and indicating LEDs for drive operation and programming.

Keypad Operation Warnings

Highlights critical warnings related to keypad operation, such as JOG mode and rotation direction changes.

Commissioning Details

Drive Displays and Operating Modes

Explains how the drive display shows output frequency, PID setpoint, or torque in different operating modes.

Parameter Setting Process

Overview of changing parameters using the keypad, showing status/fault messages and navigation.

Electronic Programming Module (EPM)

Details the function of the EPM for storing settings and its capabilities for copying and modifying parameters.

Parameter Menu - Basic Setup

Basic Setup Parameters (P100-P101)

Covers core setup parameters like Start Control Source and Standard Reference Source.

Parameter P100: Start Control Source

Defines how the drive receives start commands (keypad, terminal strip, network).

Parameter P101: Standard Reference Source

Sets the default speed or torque reference when no Auto Reference is selected.

Basic Setup Parameters Continued

Basic Setup Parameters (P102-P109)

Details parameters for frequency limits, acceleration/deceleration times, and motor overload settings.

Parameter P103: Maximum Frequency

Sets the maximum output frequency, with a warning for overspeeding.

Parameter P108: Motor Overload Protection

Configures the motor thermal overload protection based on motor and drive ratings.

Basic Setup Parameters - Start/Stop/Rotation

Basic Setup Parameters (P110-P112)

Covers start methods, stop methods, and motor rotation direction settings.

Parameter P110: Start Method

Defines how the drive starts, including normal, auto-restart, and flying start options.

Parameter P111: Stop Method

Specifies how the drive stops, such as coasting or using DC braking.

I/O Setup Parameters

I/O Configuration (P120-P123)

Configures digital input assertion level and assigns functions to TB-13A, TB-13B, TB-13C terminals.

Parameter P120: Assertion Level

Ensures the Assertion Level switch and P120 setting match for proper digital input operation.

TB-13 Input Terminal Functions

Assigns functions like Auto Reference, Control Select, and Network Enable to specific input terminals.

I/O Setup Parameters - Ramps and Presets

I/O Setup Parameters (P125-P137)

Covers acceleration/deceleration times, auxiliary ramps, and preset speed settings.

Acceleration/Deceleration Time 2 (P125-P126)

Sets secondary acceleration and deceleration times, used with specific I/O configurations.

Preset Speed Settings (P131-P137)

Configures up to seven preset speed values that can be selected via digital inputs.

I/O Setup Parameters - Outputs

Relay Output Configuration (P140)

Defines the function of the relay output, such as Run, Fault, or At Speed indication.

Parameter P140: Relay Output Settings

Specifies various conditions that can energize or de-energize the relay output terminals.

I/O Setup Parameters - Outputs Continued

TB-14 Output and Loss of Load

Configures the TB-14 output function and parameters for detecting and responding to loss of load.

TB-30 Output Scaling Configuration

Sets up scaling for analog outputs (TB-30) for frequency, load, torque, and power.

Advanced Setup Parameters - Analog Inputs

Analog Input Configuration (P160-P162)

Configures speed limits for analog inputs and applies a filter to reduce signal noise.

Parameter P160/P161: Analog Input Speed Scaling

Sets output frequencies corresponding to 0% and 100% of the analog input signal.

Parameter P166: Carrier Frequency

Adjusts the carrier frequency to manage motor noise and efficiency, with derating considerations.

Advanced Setup Parameters - Motor Control

Advanced Setup Parameters (P167-P170)

Details base frequency, boost, and slip compensation settings.

Parameter P167: Base Frequency

Sets the motor's rated base frequency, crucial for accurate speed control.

Parameter P170: Slip Compensation

Adjusts slip compensation to maintain motor speed under varying load conditions.

Advanced Setup Parameters - Limits and Braking

Advanced Setup Parameters (P171, P174, P175, P178, P179)

Covers current limit, DC brake settings, display scaling, and run screen display options.

Parameter P171: Current Limit

Sets the maximum current limit for the drive, affecting performance and protection.

Parameter P174/P175: DC Brake Settings

Configures DC braking parameters for stopping the motor, with specific exceptions noted.

Advanced Setup Parameters - Frequency Skipping

Skip Frequency Settings (P181, P182, P184)

Defines frequency ranges to be skipped to avoid mechanical resonance.

Parameter P181/P182: Skip Frequency Definition

Sets the start points for frequency ranges that should be skipped during operation.

PID Control Parameters

PID Mode and Feedback Setup (P200-P202)

Enables PID mode, selects feedback source, and sets decimal point for display.

Parameter P200: PID Mode Selection

Activates or disables PID control and selects between normal and reverse acting modes.

Parameter P201: PID Feedback Source

Specifies the analog input (TB-5 or TB-25) used for PID feedback.

PID Control Parameters - Tuning

PID Tuning Parameters (P204-P209)

Sets feedback signal limits, proportional, integral, and derivative gains for PID loop tuning.

Parameter P204/P205: Feedback Signal Range

Defines the minimum and maximum values of the PID feedback signal.

PID Tuning Gains (P207-P209)

Configures the gains for the PID control loop to achieve desired performance.

PID Control Parameters - Setpoints and Sleep

PID Setpoint Ramps and Alarms (P210, P214, P215)

Sets PID setpoint ramp time and defines alarm thresholds for feedback signals.

Parameter P210: PID Setpoint Ramp Time

Smooths transitions between PID setpoints, especially when using preset setpoints.

PID Alarm Thresholds (P214-P215)

Sets the lower and upper limits for PID feedback alarms.

PID Control Parameters - Presets and Sleep Mode

Preset PID Setpoints and Sleep Mode (P231-P233, P240-P242)

Configures preset PID setpoints and parameters for sleep mode operation.

Preset PID Setpoint Configuration (P231-P233)

Assigns specific PID setpoints to digital inputs for selection.

Sleep Mode Operation Parameters (P240-P242)

Sets conditions for entering and exiting sleep mode based on speed and bandwidth.

Vector Control Parameters

Drive Mode Selection (P300)

Chooses the motor control strategy, including V/Hz and Vector modes.

Parameter P300: Drive Mode Settings

Selects V/Hz or Vector modes, with Vector modes requiring motor data and calibration.

Motor Data Entry (P302-P306)

Enters motor nameplate data such as voltage, current, frequency, speed, and cosine phi.

Vector Control Parameters - Tuning and Calibration

Motor Parameters and Calibration (P310-P342, P399)

Configures motor resistance, inductance, torque limit, current/speed loop gains, and auto-calibration.

Parameter P330: Torque Limit

Sets the maximum output torque for the drive when operating in Vector Torque mode.

Parameter P399: Motor Auto-calibration

Initiates and manages the motor auto-calibration process required for Vector modes.

Communication and Diagnostics

Network Parameters (P400)

Configures the communication protocol for network operation, depending on installed modules.

Diagnostic Parameters Overview

Introduces diagnostic parameters for monitoring drive status and troubleshooting.

Fault History and Drive Identification (P500-P502)

Accesses fault logs, software version, and drive ID for troubleshooting.

Diagnostic Parameter Details

Diagnostic Status Displays (P503-P523)

Monitors various drive states including internal code, voltages, load, current, torque, and temperature.

Parameter P505: DC Bus Voltage

Displays the current DC bus voltage of the drive.

Parameter P508: Motor Current Monitoring

Displays the actual motor current being drawn by the drive.

Diagnostic Parameter Details - Analog Inputs

Analog Input Monitoring (P520-P523)

Displays the actual values of analog inputs and scaled feedback signals.

Parameter P520: 0-10 VDC Input Value

Shows the actual value of the signal received on the 0-10 VDC input terminal (TB-5).

Parameter P522: TB-5 Feedback Signal

Displays the TB-5 signal value scaled into PID feedback units.

Diagnostic Parameter Details - Output and Status

Output and Command Status (P525, P527, P528)

Displays analog output, actual output frequency, and network command speed.

Parameter P527: Actual Output Frequency

Shows the current output frequency of the drive.

Parameter P530: Terminal and Protection Status

Indicates the status of control terminals and drive protection features via LED segments.

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