Why is the long end of twine frayed with twine fibres left in the twine holder of my LELY WELGER Accessories?
If the long end of the twine is frayed and twine fibres are left in the twine holder, it might be because: * Spring “f" too highly tensioned: Loosen screw "g". adjust measurement “E".
What causes a twisting lock too short and torn open on my LELY WELGER Accessories?
If the twisting lock is too short and torn open, it may be because: * Wire rusty or unoiled: Free twister hook immerse coils in oil, store well oiled.
General| Brand | LELY WELGER |
|---|---|
| Model | AP 530 |
| Category | Accessories |
| Language | English |
Describes the Lely Welger AP baler, its purpose, and key features like the packer feed and clutches.
Lists Lely trademarks, copyright information, and disclaimer regarding manual accuracy and product variations.
Outlines exclusions from warranty coverage, including abnormal use, unauthorized modifications, and specific incidents.
Shows type numbers of Lely Welger AP baler and P23 thrower for which the manual is applicable.
Explains where to find the serial number plate and suggests recording product details for service and spare parts.
Guides users on how to interpret the manual, including directions, technical data, and modification warnings.
Defines the intended use of the AP baler and emphasizes adherence to operating, maintenance, and safety instructions.
Lists prohibited uses of the AP baler and thrower P23, such as stationary operation or processing refuse.
Outlines proper decommissioning procedures for the machine in compliance with regulations.
Emphasizes user responsibility for safe operation and maintenance, ensuring all personnel are informed.
Explains the meaning of signal icons (Danger, Warning, Caution, Note) used in the manual for hazard communication.
Provides general safety rules, including reading the manual, following regulations, and wearing protective equipment.
Safety precautions for connecting the baler/thrower to the tractor, emphasizing engine status and parked machine safety.
Safety guidelines for travelling, including road regulations, warning lights, passenger safety, and hillside driving.
Safety measures before, during, and after operation, such as visual inspections and maintaining safe distances.
Safety rules specifically for maintenance and adjustment work on the baler and thrower.
Measures to prevent fires, including removing crop remains and checking for leaks.
Information about noise levels generated by the machine and tractor during operation.
Identifies safety decals and their locations on the machine for hazard awareness.
Explains the meaning of various safety decals, including danger and warning messages.
Instructions for keeping safety decals clean, legible, and ensuring they are replaced if missing or illegible.
Identifies safe operator positions and dangerous areas around the machine during operation.
Explains the 5-step bale cycle and how the baler ejects bales, including the bale thrower.
Covers initial setup steps, including adapting the drive shaft and ensuring guard casings are correctly fitted.
Provides instructions for adjusting the drive shaft length for optimal overlap and safe operation.
Details how to open, close, and secure guard casings on the baler for safety.
Safety procedures and checks before starting the baler, including visual inspections and hazard awareness.
Step-by-step guide for safely connecting and disconnecting the baler from the tractor.
Instructions for connecting the hydraulic hoses, emphasizing depressurizing systems and identifying hose functions.
Procedure for connecting the PTO drive shaft to the tractor and baler, including safety checks.
Guidance on connecting the electrical system, including lighting checks and road traffic regulations.
Instructions for fitting the control unit for the P23 bale thrower to the tractor.
Information on the adjustable trailer hitch and its use with loading chutes or bale throwers.
Detailed steps for threading and pulling wire into the tying unit for bale formation.
Instructions on preparing and threading wire coils into the tying mechanism.
Steps for drawing the wire through the tying unit after threading.
Procedures for cleaning the knotter and inserting twine for proper bale tying.
Guidance on cleaning the knotter to ensure it functions correctly during baling.
Steps for securing the knotter and placing twine rolls correctly for baling.
Adjusting the twine tensioning springs to ensure proper bale formation and tying.
Procedure for initiating the tying cycle to test the knotter mechanism.
Steps to ensure twine is correctly drawn into the knotter after it has been set up.
Operating instructions for the P23 bale thrower, including adjustments for throwing distance and slewing motion.
How to change the bale thrower's function from throwing to depositing bales on the field.
Procedures for clearing blockages, including stopping the tractor and reducing PTO speed.
A table listing common faults, their possible causes, and suggested remedies for the baler.
Specific troubleshooting steps for issues related to the knotting mechanism and twine.
Details common twine tying faults, their causes, and the necessary adjustments or remedies.
Troubleshooting guide for wire tying issues, including common faults, causes, and remedies.
Lists faults related to the bale thrower, their causes, and the corresponding remedies.
Outlines maintenance tasks at different service intervals (20, 50, 100, 500 working hours).
General maintenance procedures covering wheels, transmission oil, and other components.
Instructions for checking and tightening wheel nuts to the specified torque values.
Step-by-step guide for draining and refilling the transmission oil, including oil capacity.
Procedures for examining, adjusting, and potentially regrinding knives for optimal cutting performance.
Detailed steps for installing or adjusting knives and setting the correct play in the ram.
Ensures correct timing between the packer and ram for efficient baling, detailing adjustment steps.
Procedure for timing the needles in relation to the ram to ensure correct bale tying.
Ensures correct timing between the cross-feeder and packer to prevent collisions.
Specific timing procedure for the cross-feeder in relation to the packer for the AP 830 model.
Checks for proper ram movement, cleaning slide rails, and checking ram pins for tightness.
Adjusting the packer linkage to influence bale shape and filling.
Adjusting needle brakes to ensure needles do not run beyond their highest or lowest positions.
Checking the main drive, including friction clutches and shear bolt, for correct operation.
Procedure for freeing the conical clutch at the beginning of the season for AP 530 and AP 630 models.
Ensuring control measurements of the tying unit agree with machine measurements after repairs.
Details on protecting the knotter drive from overloading via a shear bolt.
Procedure for adjusting needle length and position relative to the twister hook shaft.
Instructions for examining the twine holder and knotter, including greasing shafts.
Setting the correct spring height for the knotter tensioning mechanism.
Setting the twine tensioning spring to the specified control measurement.
Procedure for readjusting the twine flicker to ensure correct operation.
Checking the twine retaining spring for proper fit and tension against the twine guide plate.
Steps for replacing the twine guide plate and checking/adjusting the spacing.
Adjusting the knotter shaft pawl spring for correct engagement with the ratchet.
Setting the twine brake wing nut to achieve the specified spring length.
Checking and adjusting the knotter position after maintenance and repairs.
Procedure to free up the deflecting cross-feeder by 'bottoming the springs' to prevent exceeding torque.
Instructions for servicing wire tying components, including lubrication and inspection.
Checking timing after repairs to the ram, packer, and knotter drive, ensuring correct distances.
Adjusting needles for correct timing and clearance with the twister hook shaft.
Adjusting the shear lever to ensure proper clamping of the wire during bale formation.
Procedure for aligning and locking the chain wheels for the twister hook.
Adjusting the knotter shaft lock to ensure proper engagement of the leaf spring.
Aligning needles to the ram to ensure correct timing and clearance for bale formation.
Procedures for checking hydraulic lines, oil levels, and filter replacement for both baler and thrower.
Instructions for maintaining proper tension in the thrower belts to prevent bale slippage.
Provides a detailed lubrication chart for daily and weekly tasks, including lubricants and greasing points.
Tasks to be performed daily for lubrication of machine parts like bearings and rods.
Tasks to be performed weekly for lubrication of machine parts like tying mechanism and PTO shaft.
Guidelines for proper disposal of lubricants and consumables to protect the environment.
Information on the environmental impact of lubricants and proper disposal methods.
Instructions for disposing of used twines and machine parts in an environmentally responsible manner.
Precautions regarding hydraulic oil spillage or leakage and safe maintenance practices.
Key technical specifications for different baler models, including bale chamber dimensions and PTO speed.
A table listing tightening torques for various bolt sizes (M6 to M18) based on quality class.
An alphabetical index of topics covered in the manual for quick reference.
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