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Lennox EL296UH090XV60C User Manual

Lennox EL296UH090XV60C
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Page 1
UNIT INFORMATIONUNIT INFORMATION
Service Literature
©2016 Lennox Industries, Inc.
EL296UHV(X)
Corp 1125-L5
Revised 03/2022
COMMUNICATING - ENABLED EL296UHV(X) SERIES UNITS
EL296UHV(X) series units are 90% e󰀩ciency gas furnac-
es used for upow or horizontal applications only, man-
ufactured with Lennox Duralok heat exchangers formed
of aluminized steel. EL296UHV(X) units are available in
heating capacities of 44,000 to 132,000 Btuh and cooling
applications up to 5 tons. Refer to Product Specications
Manual for proper sizing.
Units are factory equipped for use with natural gas. Kits
are available for conversion to LPG operation. EL296UH-
V(X) model units are equipped with the icomfort
®
enabled
SureLight ® two-stage variable speed integrated control.
EL296UHV(X) unit meets the California Nitrogen Oxides
(NOx) Standards and California Seasonal E󰀩ciency re-
quirements. All units use a redundant gas valve to assure
safety shut-o󰀨 as required by C.S.A.
All specications in this manual are subject to change.
Procedures outlined in this manual are presented as a
recommendation only and do not supersede or replace lo-
cal or state codes. In the absence of local or state codes,
the guidelines and procedures outlined in this manual (ex-
cept where noted) are recommendations only and do not
constitute code.
TABLE OF CONTENTS
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Blower CFM Data . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
I Unit Components . . . . . . . . . . . . . . . . . . . . . . . Page 27
II Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 58
III Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 81
IV Heating System Service Checks . . . . . . . . . Page 82
V Typical Operating Characteristics . . . . . . . . . Page 86
VI Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . Page 86
VII Wiring and Sequence of Operation . . . . . . Page 89
VIII Field Wiring and Jumper Settings . . . . . . . Page 95
IX Program Unit Capacity Size Mode . . . . . . . Page 109
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . Page 110
WARNING
Improper installation, adjustment, alteration,
service or maintenance can cause property damage,
personal injury or loss of life. Installation and service
must be performed by a licensed professional HVAC
installer (or equivalent), service agency or the gas
supplier.
CAUTION
As with any mechanical equipment, contact with
sharp sheet metal edges can result in personal
injury. Take care while handling this equipment and
wear gloves and protective clothing.

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Lennox EL296UH090XV60C Specifications

General IconGeneral
BrandLennox
ModelEL296UH090XV60C
CategoryFurnace
LanguageEnglish

Summary

COMMUNICATING - ENABLED EL296UHV(X) SERIES UNITS

WARNING: Improper Installation

Safety warning about improper installation, adjustment, alteration, service, or maintenance.

PARTS IDENTIFICATION

WARNING: Shock hazard

Safety warning about disconnecting power before servicing the integrated control.

5. Integrated Control (A92)

Describes the SureLight® two-stage, variable speed integrated control and its functions.

Electronic Ignition

Explains the electronic ignition sequence and operation of the integrated control.

INTEGRATED CONTROL CONFIGURATION GUIDE

IGNITION CONTROL 107045-01

TABLE 4 Ignition Control 103130-XX Diagnostic Modes

TABLE 5 Ignition Control 103130-XX Diagnostic Codes

E120 Unresponsive device

Describes errors with unresponsive devices, often related to communication.

TABLE 5 Continued

E406 LSOM - Compressor open start circuit

Open start circuit for the compressor.

E291 Heat air flow restricted

Restricted heat air flow below minimum.

E407 LSOM - Compressor open run circuit

Open run circuit for the compressor.

E408 LSOM - Compressor contactor is welded

Compressor contactor is welded.

E409 LSOM - Compressor low voltage

Low voltage detected for the compressor.

E400 LSOM - Compressor internal overload tripped

Compressor internal overload tripped.

E204 Gas valve mis-wired

Incorrect wiring of the gas valve.

E403 LSOM - Compressor short-cycling

Compressor short-cycling due to running less than 4 minutes.

Ignition Control 107045-XX Diagnostic Modes

Diagnostic LED

Explains the seven-segment diagnostic LED display for operating status and error codes.

Error Code Recall Mode

How to access and clear error codes using the diagnostic button.

Program Unit Capacity/Size Mode

How to program the unit's capacity and size.

Ignition Control 107045-XX Diagnostic Modes

E105 Device communication problem

Communication issues between devices on the RSBus.

E125 Control failed self-check, internal error

Control failure due to self-check, internal error, or hardware issues.

E206 Gas valve second-stage relay failure

Failure of the gas valve second-stage relay.

E271-E275 Soft lockout conditions

Various soft lockout conditions related to pressure switches, flame failure, limit circuit, and ignitor.

E312 Restricted air flow in cooling or continuous fan mode

Restricted airflow in cooling or continuous fan mode.

E110-E114 Voltage and Ground Faults

Covers errors related to line voltage, ground detection, and frequency.

E131 Corrupted control parameters

System configuration errors due to corrupted control parameters.

E207 Hot surface ignitor sensed open

Hot surface ignitor circuit is open.

E313 Indoor or outdoor unit capacity mismatch

Mismatch in capacity between indoor and outdoor units.

E290 Ignitor circuit fault

Fault in the ignitor circuit or its triggering components.

E115/E117 Low/Poor 24V and Ground

Issues with 24V power supply and grounding.

E223-E226 Pressure Switch Failures

Issues with low or high pressure switches failing open or closed.

E292 Indoor blower motor unable to start

Indoor blower motor unable to start due to obstruction or seized bearings.

E334 Relay “Y1” stuck on integrated control

Relay Y1 stuck on the integrated control.

E200 Hard lockout - Rollout circuit open

Hard lockout caused by an open rollout circuit.

E227 Low pressure switch open during trial

Low pressure switch open during ignition trial or run mode.

E311 Heat rate reduced to match indoor blower air flow

Heat rate reduction due to restricted airflow.

E347 No 24 Volt output on Y1 of ”integrated control”

No 24V output on Y1 of the integrated control with a non-communicating unit.

E201 Indoor blower communication failure

Failure in communication between the control and the indoor blower motor.

E270 Soft lockout - Exceeded maximum number of retries

Soft lockout due to exceeding retry limits with no flame sensed.

E370 Interlock switch sensed open

Interlock switch sensed open for an extended period.

E203 Appliance capacity / size is NOT programmed

Critical alert for unprogrammed appliance capacity or size.

Integrated Control DIP Switch Settings and On Board Links

B- Indoor Blower Motor

WARNING: ECM Motor Energy

Warning about ECM motor energy potentially interfering with pacemakers.

Troubleshooting Motor Windings

WARNING: Disconnect Power

Safety warning to disconnect power and wait for capacitors to discharge.

Troubleshooting Motor Operation

Steps to verify motor operation.

C- Heating Components

4. Flame Rollout Switches (S47)

Describes the flame rollout switches and their function.

6. Primary Limit Control (S10)

Details the primary limit control and its function.

Ignitor Check

7. Combustion Air Inducer (B6) and Cold End Header Box

8. Combustion Air Inducer Pressure Switch (S18)

Describes the dual combustion air pressure switch and its function.

Pressure Switch Check

Joint Cementing Procedure

DANGER OF EXPLOSION!

Danger of explosion due to PVC glue fumes.

Venting Practices

CARBON MONOXIDE POISONING HAZARD

Hazard warning regarding carbon monoxide poisoning from improper venting.

REPLACING FURNACE THAT WAS PART OF A COMMON VENT SYSTEM

IMPORTANT: Do not use screens

General Guidelines for Vent Terminations

CAUTION: If this unit is being installed

Caution regarding negative pressure in spaces when sizing inlet air openings.

VENT TERMINATION CLEARANCES FOR NON-DIRECT VENT INSTALLATIONS IN THE US AND CANADA

VENT TERMINATION CLEARANCES FOR DIRECT VENT INSTALLATIONS IN THE US AND CANADA

Condensate Piping

IMPORTANT

III-START-UP

WARNING: If you do not follow

Safety warning regarding fire or explosion hazards.

Failure To Operate

Troubleshooting steps if the unit fails to operate.

IV-HEATING SYSTEM SERVICE CHECKS

IMPORTANT: In case emergency shutdown

Important safety note for emergency shutdown procedures.

IMPORTANT: For safety, connect a shut-off valve

Important safety note for connecting a shut-off valve to the manometer.

Manifold Pressure Check Procedure

Step-by-step procedure for checking manifold pressure.

G- Proper Combustion

I- Proper Ground and Voltage

V-TYPICAL OPERATING CHARACTERISTICS

WARNING: ELECTRICAL SHOCK, FIRE, OR EXPLOSION HAZARD.

Safety warning regarding electrical shock, fire, or explosion hazards during servicing.

Heat Exchanger Cleaning Procedure

Heat Exchanger Reassembly Procedure

Step-by-step instructions for reassembling after heat exchanger cleaning.

Burner Assembly Cleaning Procedure

Step-by-step instructions for cleaning the burner assembly.

VII- Wiring and Sequence of Operation

Electronic Ignition

CAUTION: Failure to use properly sized wiring

Caution regarding using properly sized wiring and circuit breakers.

WARNING: Fire Hazard. Use of aluminum wire

Warning about fire hazard from using aluminum wire.

WARNING: Electric Shock Hazard.

Warning about electric shock hazard and proper grounding.

Applications Using A Single-Stage Thermostat See FIGURE 60 for ignition control sequence

VIII- Field Wiring With Conventional and Communicating Enabled Thermostat

Ignition Control 107045-01 DIP Switch Settings and On Board Links

IX- Program Unit Capacity Size Modes

Unit Size Code and Furnace Model Mapping

Table mapping unit size codes to furnace models for programming.

Programming Unit Capacity/Size Mode

Step-by-step guide to programming the unit's capacity and size.

X- Troubleshooting

Troubleshooting: Heating Sequence of Operation

Flowchart detailing the heating sequence of operation.

Troubleshooting: Heating Sequence of Operation Continued

CALL FOR SECOND-STAGE HEAT

Flowchart for the second-stage heating sequence.

Troubleshooting: Cooling Sequence of Operation

CALL FOR COOLING

Flowchart detailing the cooling sequence of operation.

Troubleshooting: Continuous Fan Operation

CALL FOR FAN

Flowchart for continuous fan operation.

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