Lennox GCS16R-411-100

SERVICE
GCS16
UNIT
INFORMATION
Page 1
Corp. 8911L7 Litho U.S.A.
2-5 TON UNITS
GCS16 SERIES UNITS
2 THROUGH 5 TON UNITS
GCS16 series units in the 2-5 ton cooling size were
introduced in the summer of 1989. The units are packaged
combination gas heat / dx cool units designed for both resi
dential and commercial applications. Gas heat sections
are available with Lennox' helical heat exchanger in
50,000 , 75,000 , 100,000 and 125,000 Btuh input sizes.
Units are designed for rooftop or side of building installa
tion with either bottom or horizontal discharge.
For commercial applications, the GCS16 is designed to
accept any of several different thermostat control systems
with minimum field wiring. Control options such as econo
mizer, warm up kit, Honeywell W973 control or Honeywell
W7400 control connect to the unit with jackplugs. When
plugged in the controls become an integral part of the unit
wiring. Commercial units are also equipped with a low volt
age terminal strip to facilitate thermostat field wiring.
All specifications in this manual are subject to change.
TABLE OF CONTENTS
Introduction Page 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications Pages 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower / Air Resistance Data Pages 5-9. . . . . . . . . . . . . . . . . . . . .
Parts Arrangement Pages 10-11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
I- APPLICATION Page 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
II- UNIT COMPONENTS Page 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Box Components Pages 11-14. . . . . . . . . . . . . . . . . . . . . .
Heating Components Pages 15-22. . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling Components Pages 23-28. . . . . . . . . . . . . . . . . . . . . . . . . .
III- PLACEMENT AND INSTALLATION Page 28. . . . . . . . . . . . . . . .
IV- ELECTRICAL CONNECTIONS Page 28. . . . . . . . . . . . . . . . . . . .
V- START UP - OPERATION Page 28. . . . . . . . . . . . . . . . . . . . . . . . .
Preliminary Checks Page 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling / Heating Start Up Page 29. . . . . . . . . . . . . . . . . . . . . . . . .
Safety or Emergency Shut Down Page 29. . . . . . . . . . . . . . . . . .
Extended Period Shut Down Page 29. . . . . . . . . . . . . . . . . . . . . . . .
VI- REFRIGERATION SYSTEM CHECKS Page 29. . . . . . . . . . . . . .
Gauge Manifold Attachment Page 29. . . . . . . . . . . . . . . . . . . . . . . .
Charging Pages 29-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VII- HEATIING SYSTEM SERVICE CHECKS Page 31. . . . . . . . . . . .
A.G.A./C.G.A. Applications and Requirements Page 31. . . . . . . . .
Gas Piping Page 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing Gas Piping and Supply Pressure Page 31. . . . . . . . . . . . .
Check and Adjust Manifold Pressure Page 31. . . . . . . . . . . . . . . . .
Proper Gas Flow Page 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Altitude Derate Page 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inshot Burner and Burner Cone Pages 32-33. . . . . . . . . . . . . . . . .
Burner Plate Gasket Page 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heat Exchanger Page 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Control Page 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrode Gap and Flame Sensing Page 35. . . . . . . . . . . . . . . . . .
Combustion Air Blower Page 35. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower / Limit Control Page 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VIII- INDOOR BLOWER OPERATION / ADJUSTMENT
Page 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Operation Page 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determining Unit CFM Page 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Speed Adjustment 208/230V Pages 36-37. . . . . . . . . . . . .
Blower Speed Adjustment 460V and 575V Page 38. . . . . . . . . . . .
IX- MAINTENANCE Page 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication Page 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filters Page 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heat Exchanger and Burner Page 39. . . . . . . . . . . . . . . . . . . . . . . .
Combustion Air Blower and Flue Pages 39-40. . . . . . . . . . . . . . . .
Evaporator and Condenser Coil Page 40. . . . . . . . . . . . . . . . . . . . .
Electrical Page 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
X- ELECTRICAL CONNECTIONS Page 40. . . . . . . . . . . . . . . . . . . .
Power Supply and Field Wiring Page 40. . . . . . . . . . . . . . . . . . . . .
XI- ACCESSORIES Page 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lifting Lug Kit Page 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RMF16 Roof Mounting Frame Page 42. . . . . . . . . . . . . . . . . . . . . .
Economizers Pages 42-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RDE16-41 Duct Enclosure Pages 49-51. . . . . . . . . . . . . . . . . . . . .
OAD16 Outdoor Air Damper Page 51. . . . . . . . . . . . . . . . . . . . . . . .
L.P.G. Kit Pages 52-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Condenser Coil Guard Kit Page 53. . . . . . . . . . . . . . . . . . . . . . . . . .
High Altitude Kit Page 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compressor Crankcase Heater Page 54. . . . . . . . . . . . . . . . . . . . .
Downflow Filter Kit Page 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timed-Off Control Kit Pages 54-55. . . . . . . . . . . . . . . . . . . . . . . . . .
Compressor Monitor Page 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low Ambient Kit Pages 55-56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Curb Power Kit Page 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firestats Page 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transitions and Supply / Return Diffusers Page 58. . . . . . . . . . . . .
Status Panels Pages 58-64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Commercial Controls Hardware Page 65. . . . . . . . . . . . . . . . . . . . .
Commercial Controls Systems Pages 65-67. . . . . . . . . . . . . . . . . .
Controls Mounting Box and Bracket Pages 67-78. . . . . . . . . . . . .
Clocks / Timers Page 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XII- COMMERCIAL CONTROLS INSTALLATION Page 69. . . . . . . .
Night Kit and Night Relay Page 69. . . . . . . . . . . . . . . . . . . . . . . . . .
W7400 Control System Pages 70-71. . . . . . . . . . . . . . . . . . . . . . . .
Warm-Up Kit Page 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
W973 Control System Pages 73-74. . . . . . . . . . . . . . . . . . . . . . . . .
XIV- WIRING DIAGRAMS / OPERATION SEQUENCE
Index and Introduction Page 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagrams and Operation Sequence Pages 76-134. . . . . . . . . . . . .
Библиотека СОК 

Lennox GCS16R-411-100 Specifications

General

Brand	Lennox
Model	GCS16R-411-100
Category	Industrial Equipment
Language	English

Summary

Unit Specifications

SPECIFICATIONS GCS16 H RESIDENTIAL ONLY UNITS

Detailed technical specifications for GCS16H residential HVAC units.

GCS16 H ELECTRICAL DATA

Electrical data including voltage, amperage, and ratings for GCS16H units.

BLOWER DATA

Airflow performance data for GCS16 series blower motors.

Unit Components and Installation

I-APPLICATION

Details the availability of Lennox GCS16 units in various models and cabinet sizes.

II-UNIT COMPONENTS

Identifies key GCS16 unit components and their locations within the unit.

III-PLACEMENT AND INSTALLATION

Covers site preparation, installation instructions, and applicable codes for GCS16 units.

System Operation and Safety

VI-SAFETY OR EMERGENCY SHUT DOWN

Provides critical safety warnings and procedures for emergency shutdown.

IV-ELECTRICAL CONNECTIONS

Details power supply requirements and electrical connection procedures for GCS16 units.

VII-HEATING SYSTEM SERVICE CHECKS

Covers service checks for gas piping, manifold pressure, and gas flow.

Maintenance and Accessories

VIII-INDOOR BLOWER OPERATION ADJUSTMENT

Explains blower operation, CFM measurement, and speed adjustment procedures.

IX-MAINTENANCE

Details routine maintenance tasks such as lubrication, filter replacement, and burner checks.

X-ACCESSORIES

Describes optional accessories available for GCS16 units, including lifting lugs and filter kits.

XI-ECONOMIZERS

Explains the function and application of economizer systems.