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Lennox KGA120 Series - User Manual

Lennox KGA120 Series
44 pages
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Page 1
© 2015.
Corp. 1010-L8
Revised 07/2015
KGA UNITS
Service Literature
7.5 to 12.5 ton
26.3 to 42 kW
KGA092 through 150
The KGA 7.5, 8.5, 10 and 12.5 ton (092, 102, 120, 150)
packaged gas units are available in standard cooling effi
ciency. Units are available in 130,000, 180,000 or
240,000Btuh (38.1, 52.7 or 70.3 kW) heating inputs. Gas
heat sections are designed with aluminized steel tube heat
exchangers.
All KGA units are designed to accept any of several different
energy management thermostat control systems with mini
mum field wiring. Factory- or field-provided control options
connect to the unit with jack plugs. When ”plugged in” the
controls become an integral part of the unit wiring.
Information contained in this manual is intended for use by
qualified service technicians only. All specifications are sub
ject to change. Procedures outlined in this manual are pre
sented as a recommendation only and do not supersede or
replace local or state codes.
If the unit must be lifted for service, rig unit by attaching four
cables to the holes located in the unit base rail (two holes at
each corner). Refer to the installation instructions for the proper
rigging technique.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person
al injury or loss of life. Installation and service must
be performed by a qualified installer or service
agency.
CAUTION
Electrostatic discharge can affect electronic
components. Take precautions during unit instal
lation and service to protect the unit's electronic
controls. Precautions will help to avoid control
exposure to electrostatic discharge by putting
the furnace, the control and the technician at the
same electrostatic potential. Neutralize electro
static charge by touching hand and all tools on an
unpainted unit surface, such as the gas valve or
blower deck, before performing any service pro
cedure.
ELECTROSTATIC DISCHARGE (ESD)
Precautions and Procedures
CAUTION
Danger of sharp metallic edges. Can cause injury.
Take care when servicing unit to avoid accidental
contact with sharp edges.
WARNING
Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at discon
nect switch(es). Unit may have multiple
power supplies.
Options / Accessories Page 2.......................
Specifications Page 5...............................
Blower Data Page 7................................
Electrical Data Page 12.............................
Parts Arrangement Page 14.........................
I- Unit Components Page 15.......................
II- Placement and Installation Page 24...............
III- Start-Up Page 24...............................
IV- Charging Page 26..............................
V- System Service Checks Page 27.................
VI- Maintenance Page 29...........................
VII- Accessories Page 31............................
VIII-Wiring Diagrams Page 39........................
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Lennox KGA120 Series Specifications

General IconGeneral
RefrigerantR-410A
Compressor TypeScroll
Phase3
Cooling Capacity120, 000 BTU/h
StagesSingle
Voltage208/230V

Summary

SPECIFICATIONS

General Data and Cooling Specifications

Provides unit tonnage, efficiency, airflow, and cooling performance data.

Coil, Blower, and Electrical Specifications

Details specifications for indoor/outdoor coils, blower, filters, and electrical characteristics.

Gas Heat and High Altitude Specifications

Details gas heat stages, input/output, efficiency, and high altitude derate information.

BLOWER DATA

Belt Drive Blower Performance (092-150)

Provides blower performance tables for various models and static pressures.

120 Belt Drive Blower Data

Presents blower performance data specific to the 120 belt drive model.

ELECTRICAL DATA

7.5 to 8.5 Ton Electrical Data

Details electrical ratings, including voltage, amperage, and overcurrent protection.

10 to 12.5 Ton Electrical Data

Details electrical ratings, including voltage, amperage, and overcurrent protection.

I- UNIT COMPONENTS

D- GAS HEAT COMPONENTS

Heat Exchanger and Burner Assembly

Details the heat exchanger, burner box assembly, and burner descriptions.

Combustion Air Controls and Gas Valves

Explains flame rollout switches, combustion air prove switches, and gas valve operation.

Ignition System Components

Details spark electrodes, flame sensors, and the burner control module.

II- PLACEMENT AND INSTALLATION

IV- CHARGING

Safety and Refrigerant Charging Procedures

Provides safety warnings and procedures for checking and verifying refrigerant charge.

V- SYSTEMS SERVICE CHECKS

VI- MAINTENANCE

VIII-Wiring Diagrams and Sequence of Operation

Unit Sequence of Operation

Provides a step-by-step sequence of operation for power, blower, economizer, and cooling.

Gas Heat Sequence of Operation

Details the sequence of operation for the gas heat stages and optional low ambient kit.

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