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Lennox KGA102 Series - User Manual

Lennox KGA102 Series
44 pages
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Page 1
© 2015.
Corp. 1010-L8
Revised 07/2015
KGA UNITS
Service Literature
7.5 to 12.5 ton
26.3 to 42 kW
KGA092 through 150
The KGA 7.5, 8.5, 10 and 12.5 ton (092, 102, 120, 150)
packaged gas units are available in standard cooling effi
ciency. Units are available in 130,000, 180,000 or
240,000Btuh (38.1, 52.7 or 70.3 kW) heating inputs. Gas
heat sections are designed with aluminized steel tube heat
exchangers.
All KGA units are designed to accept any of several different
energy management thermostat control systems with mini
mum field wiring. Factory- or field-provided control options
connect to the unit with jack plugs. When ”plugged in” the
controls become an integral part of the unit wiring.
Information contained in this manual is intended for use by
qualified service technicians only. All specifications are sub
ject to change. Procedures outlined in this manual are pre
sented as a recommendation only and do not supersede or
replace local or state codes.
If the unit must be lifted for service, rig unit by attaching four
cables to the holes located in the unit base rail (two holes at
each corner). Refer to the installation instructions for the proper
rigging technique.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person
al injury or loss of life. Installation and service must
be performed by a qualified installer or service
agency.
CAUTION
Electrostatic discharge can affect electronic
components. Take precautions during unit instal
lation and service to protect the unit's electronic
controls. Precautions will help to avoid control
exposure to electrostatic discharge by putting
the furnace, the control and the technician at the
same electrostatic potential. Neutralize electro
static charge by touching hand and all tools on an
unpainted unit surface, such as the gas valve or
blower deck, before performing any service pro
cedure.
ELECTROSTATIC DISCHARGE (ESD)
Precautions and Procedures
CAUTION
Danger of sharp metallic edges. Can cause injury.
Take care when servicing unit to avoid accidental
contact with sharp edges.
WARNING
Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at discon
nect switch(es). Unit may have multiple
power supplies.
Options / Accessories Page 2.......................
Specifications Page 5...............................
Blower Data Page 7................................
Electrical Data Page 12.............................
Parts Arrangement Page 14.........................
I- Unit Components Page 15.......................
II- Placement and Installation Page 24...............
III- Start-Up Page 24...............................
IV- Charging Page 26..............................
V- System Service Checks Page 27.................
VI- Maintenance Page 29...........................
VII- Accessories Page 31............................
VIII-Wiring Diagrams Page 39........................
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Lennox KGA102 Series Specifications

General IconGeneral
BrandLennox
ModelKGA102 Series
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Information

Caution: Sharp Metallic Edges

Danger of sharp metallic edges. Can cause injury.

Warning: Electric Shock Hazard

Can cause injury or death. Turn power OFF before servicing.

Electrostatic Discharge (ESD) Precautions

Unit Specifications

General Data and Cooling Performance

Basic unit information and cooling capacity/efficiency ratings.

Compressor, Coil, and Blower Specifications

Details on compressors, coils, blower motor, and drive selection.

Gas Heating and High Altitude Derate

Gas heating performance data and altitude derating guidelines.

Blower Data Tables

Electrical Data

7.5 and 8.5 Ton Electrical Data

Electrical specifications for the 7.5 and 8.5 ton KGA unit models.

KGA Parts Arrangement

Unit Components

Blower Operation and Components

Gas Heat Components

Placement and Installation

Startup Checks and Safety

Procedures for unit startup, including safety checks and lighting.

Cooling Startup and Phasing

Procedures for cooling startup and correct voltage phasing for compressors.

Refrigerant Charging Procedures

Safety Shutdown and Charging Method

Procedures for safe shutdown and checking refrigerant charge.

Systems Service Checks

Heating System and Gas Piping Checks

Checks for heating system operation, gas piping, and supply pressure.

Unit Maintenance

Economizer System

Wiring Diagrams and Sequence of Operation

Cooling Operation Sequence

Step-by-step operation for first and second stage cooling.

Gas Heat and Low Ambient Kit Operation

Sequence of operation for gas heating and optional low ambient kit.

Thermostat Wiring and Control

Economizer Control Module

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