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Lennox KGA Series User Manual

Lennox KGA Series
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Page 1
© 2015.
Corp. 1010-L8
Revised 07/2015
KGA UNITS
Service Literature
7.5 to 12.5 ton
26.3 to 42 kW
KGA092 through 150
The KGA 7.5, 8.5, 10 and 12.5 ton (092, 102, 120, 150)
packaged gas units are available in standard cooling effi
ciency. Units are available in 130,000, 180,000 or
240,000Btuh (38.1, 52.7 or 70.3 kW) heating inputs. Gas
heat sections are designed with aluminized steel tube heat
exchangers.
All KGA units are designed to accept any of several different
energy management thermostat control systems with mini
mum field wiring. Factory- or field-provided control options
connect to the unit with jack plugs. When ”plugged in” the
controls become an integral part of the unit wiring.
Information contained in this manual is intended for use by
qualified service technicians only. All specifications are sub
ject to change. Procedures outlined in this manual are pre
sented as a recommendation only and do not supersede or
replace local or state codes.
If the unit must be lifted for service, rig unit by attaching four
cables to the holes located in the unit base rail (two holes at
each corner). Refer to the installation instructions for the proper
rigging technique.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person
al injury or loss of life. Installation and service must
be performed by a qualified installer or service
agency.
CAUTION
Electrostatic discharge can affect electronic
components. Take precautions during unit instal
lation and service to protect the unit's electronic
controls. Precautions will help to avoid control
exposure to electrostatic discharge by putting
the furnace, the control and the technician at the
same electrostatic potential. Neutralize electro
static charge by touching hand and all tools on an
unpainted unit surface, such as the gas valve or
blower deck, before performing any service pro
cedure.
ELECTROSTATIC DISCHARGE (ESD)
Precautions and Procedures
CAUTION
Danger of sharp metallic edges. Can cause injury.
Take care when servicing unit to avoid accidental
contact with sharp edges.
WARNING
Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at discon
nect switch(es). Unit may have multiple
power supplies.
Options / Accessories Page 2.......................
Specifications Page 5...............................
Blower Data Page 7................................
Electrical Data Page 12.............................
Parts Arrangement Page 14.........................
I- Unit Components Page 15.......................
II- Placement and Installation Page 24...............
III- Start-Up Page 24...............................
IV- Charging Page 26..............................
V- System Service Checks Page 27.................
VI- Maintenance Page 29...........................
VII- Accessories Page 31............................
VIII-Wiring Diagrams Page 39........................
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Lennox KGA Series Specifications

General IconGeneral
SeriesKGA Series
TypeAir Conditioner
RefrigerantR-410A
Cooling Capacity1.5 to 5 tons
Sound Level72 dB
Warranty5-Year Limited Parts Warranty

Summary

OPTIONS / ACCESSORIES

Economizer Options

Lists economizer system accessories.

SPECIFICATIONS

General Data

Basic unit information including tonnage and efficiency.

Cooling Performance

Detailed cooling performance metrics.

Gas Heat Specifications

Gas heating input, output, and efficiency.

BLOWER DATA

092 and 102 Belt Drive Blower Data

Performance data for 092 and 102 models.

120 Belt Drive Blower Data

Performance data for 120 model.

150 Belt Drive Blower Data

Performance data for 150 model.

ELECTRICAL DATA

7.5 Ton Electrical Data

Electrical ratings for 7.5 ton units.

8.5 Ton Electrical Data

Electrical ratings for 8.5 ton units.

10 Ton Electrical Data

Electrical ratings for 10 ton units.

12.5 Ton Electrical Data

Electrical ratings for 12.5 ton units.

KGA PARTS ARRANGEMENT

I-UNIT COMPONENTS

Control Box Components

Details of components within the control box.

Cooling Components

Description of cooling system parts.

II-PLACEMENT AND INSTALLATION

III-STARTUP - OPERATION

Preliminary and Seasonal Checks

Pre-startup inspection checklist.

Heating Startup

Procedure for starting heating.

Cooling Startup

Procedure for starting cooling.

IV-CHARGING

Safety or Emergency Shutdown

Procedures for safe shutdown.

Refrigerant Charging Procedure

Method for checking refrigerant charge.

V-SYSTEMS SERVICE CHECKS

Heating System Service Checks

Checks related to the heating system.

Cooling System Service Checks

Checks related to the cooling system.

VI-MAINTENANCE

VIII-Wiring Diagrams and Sequence of Operation

KGA092/150 Unit Diagram

Schematic of the unit's wiring.

Sequence of Operation

Step-by-step operational logic.

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