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LEYBOLD COOLPAK 6000-1 - User Manual

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COOLPAK
6000-1
Compressor unit and
accessories for cryogenic
refrigerator units
Cat.-No. 892 35
Operating instructions
Vacuum Solutions
Application Support
Service
LEYBOLD VACUUM
GA 12.137/2.02

Questions and Answers

  • W
    Wanda SnyderAug 16, 2025
    How to troubleshoot a LEYBOLD COOLPAK 6000-1 that won't run with no error message?
    • T
      Trevor HancockAug 16, 2025
      If your LEYBOLD Air Compressor fails to run and shows no error message, check the power lead and plug, and ensure the line voltage matches the compressor unit's setting. Overloading can also cause this issue. Check for faults 2 to 5 in the manual. If the switch trips again after restarting, contact the Leybold Service Department. Also, inspect and replace any blown fuses (F1, F2, F3, F4, and F5) after identifying and resolving the cause of the overload.
  • T
    Tammy ChandlerAug 19, 2025
    What to do if my LEYBOLD Air Compressor shows a Phase/Fuse ERROR and fails to run?
    • A
      Alexis MurphyAug 19, 2025
      If your LEYBOLD Air Compressor displays a Phase/Fuse ERROR message and won't run, it could be due to faulty wiring, electrical overload, or a defective cold head motor. Check the wiring connections and replace fuses if necessary. You may also need to reverse two phases of the power supply. Inspect the cold head motor and replace it if it is defective.
  • R
    Ryan SmithAug 26, 2025
    Why is the cold head performance declining on my LEYBOLD COOLPAK 6000-1 Air Compressor?
    • C
      Cheryl SimmonsAug 26, 2025
      If the cold head performance of your LEYBOLD Air Compressor is declining, it could be due to a saturated adsorber, incorrect electrical connections, or a drop in helium pressure. Replace the adsorber, which should be done every 18,000 hours of operation. Check the electrical connections to ensure they are correct. Also, check the helium pressure and top up if necessary. If the issue occurs frequently, contact the Leybold Service Department.
  • J
    Jacob JohnstonAug 28, 2025
    What to do if my LEYBOLD COOLPAK 6000-1 Air Compressor shows a Pressure Alarm message and won't run?
    • E
      Eric DavenportAug 28, 2025
      If your LEYBOLD Air Compressor displays a Pressure Alarm message and the pressure switch has tripped, there may be a leak in the helium circuit. Check the helium pressure and add helium if needed. If this happens often, contact the Leybold Service Department.
  • P
    Peter RamirezAug 31, 2025
    Why does my LEYBOLD COOLPAK 6000-1 show a Compressor fail message and not run?
    • G
      Gabriel LeeSep 1, 2025
      If your LEYBOLD Air Compressor displays a Compressor fail message, the thermal switch in the compressor capsule (Klixon) may have tripped because the compressor capsule is too hot, or the compressor motor is malfunctioning. Identify and address the cause of overheating, referring to malfunction 3 for possible causes and solutions. Allow the compressor capsule to cool down for 2-3 hours before restarting. If the problem persists, contact the Leybold Service Department.
  • D
    Dr. Adriana AlexanderSep 3, 2025
    Why does my LEYBOLD COOLPAK 6000-1 show a Phase/Fuse ERROR message but still run?
    • J
      Jennifer HammondSep 3, 2025
      If your LEYBOLD Air Compressor displays a Phase/Fuse ERROR message but continues to run, the line voltage setting may be incorrect, the control voltage may be wrong due to a high load (like a malfunctioning cold head motor), or the mains voltage is near the specified limits (+10% or -10%). Set the compressor unit to the correct line voltage. Check the cold head and replace it if necessary. Measure the mains voltage to confirm it is within limits; if so, you can ignore the message.
  • T
    Thomas HurstSep 6, 2025
    What does it mean when my LEYBOLD Air Compressor displays a Locked rotor message?
    • A
      alexandrahooverSep 6, 2025
      If your LEYBOLD Air Compressor displays a Locked rotor message and fails to run, the current drawn during startup was too high. Check the input power connections and try starting the compressor again. If the compressor fails to run with the same message three times and then displays 'OVERLOAD', contact the Leybold Service Department.
  • A
    alyssa95Sep 9, 2025
    What does a MAINS LEVEL !!! message mean on my LEYBOLD Air Compressor?
    • C
      christensencrystalSep 9, 2025
      If your LEYBOLD Air Compressor displays a MAINS LEVEL !!! message, the line voltage setting is likely incorrect, or fuse F2 has blown. If you press the SELECT button and see error message 5 ('Phase/fuse error'), ignore the MAINS LEVEL !!! message and address the malfunction as described in malfunction 5.
  • A
    Ashley LeeSep 12, 2025
    What to do if my LEYBOLD COOLPAK 6000-1 Air Compressor displays an OVERLOAD message?
    • K
      Kimberly VargasSep 12, 2025
      If your LEYBOLD Air Compressor displays an OVERLOAD message, it means the compressor unit has failed three times to run with a Locked rotor message. Contact the Leybold Service Department.
  • R
    Robert HoldenNov 21, 2025
    Why does my LEYBOLD COOLPAK 6000-1 Air Compressor show a Helium temp.fail or Oil cct. fail message and not run?
    • S
      Sandy GonzalezNov 21, 2025
      If your LEYBOLD Air Compressor displays a 'Helium temp.fail' or 'Oil cct. fail' message and fails to run, ensure there is sufficient water coolant supply with correct flowrate, inlet pressure, and that the inlet temperature is not too high. Also, verify that the water coolant lines are connected correctly and the heat exchanger is not congested. If the ambient temperature is too high, consider changing the installation site. For TSH1 reset, if available in your software version, you can try switching on the compressor using the ON button; it will run for 90 seconds if no other malfunction is detected. If the temperature does not fall below the switching point at TSH1 after 90 seconds, the compressor will shut down and display a 'He-Temp.90s fail' message. After that, you can only switch th...

Summary

1 Description

1.1 Design and Function

Explains how compressor units compress helium gas and their functional modules.

1.2 Standard Equipment

1.3 Technical Specifications

1.4 Order Information

2 Installation

2.1 Safety Information

Crucial safety warnings regarding operation, handling, and electrical hazards.

Connections and Controls

Details controls and connections shown in Fig 6 and their associated sections.

2.2 Unpacking and Inspecting

Instructions for unpacking and checking the equipment for damage.

2.3 Mounting

Guidance on setting up the compressor unit and selecting an installation site.

2.4 Ambient Conditions and Coolant Connection

Specifies environmental and coolant requirements for operation.

2.5 Electrical Connection

Instructions for electrical hookup, line voltage, and cold head motor type settings.

Connecting Sub-D Connectors

Details on connecting remote control and communication interfaces.

Operation via Interfaces

How to control the COOLPAK unit via remote or RS232 interface.

2.6 Mounting the Flexlines

Instructions for attaching and detaching flexlines with self-sealing couplings.

3 Operation

3.1 Switching On

Procedures for safely starting the COOLPAK compressor unit.

3.2 Normal Operation

Guidelines for monitoring and maintaining normal operation.

3.3 Switching Off

Steps for safely shutting down the COOLPAK compressor unit.

3.4 Removing from Service

Procedures for taking the unit out of operation for storage or transport.

3.4.1 Transport and Storage

Guidelines for storing and transporting the COOLPAK unit safely.

3.5 Interface Description

Details on communication protocols and pin assignments for interfaces.

4 Maintenance

4.1 Helium Gas Pressure Adjustment

How to check and adjust helium gas pressure in the COOLPAK unit.

4.2 Replacing the Adsorber

Guide to replacing the adsorber unit to maintain performance.

4.3 Changing Fuses for Control Voltage

Steps for replacing control voltage fuses in the COOLPAK unit.

4.4 Leybold Service

Instructions for sending equipment to Leybold for service and decontamination.

5 Troubleshooting

Troubleshooting Common Issues

Addresses common problems, their causes, and recommended solutions.

6 Spare Parts

CE Conformance Declaration

Certifications

LEYBOLD COOLPAK 6000-1 Specifications

General IconGeneral
ModelCOOLPAK 6000-1
TypeAir Compressor
Cooling Capacity6000 W
Power Supply230 V
Frequency50/60 Hz
Power Consumption2.5 kW
Weight85 kg