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LG AK-C3608H00 - User Manual

LG AK-C3608H00
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INSTALLATION MANUAL
SINGLE PACKAGE TYPE AIR CONDITIONER
AIR
CONDITIONER
Please read this installation manual completely before installing the product.
Installation work must be performed in accordance with the national wiring
standards by authorized personnel only.
Please retain this installation manual for future reference after reading it
thoroughly.
www.lg.com
Copyright © 2022 LG Electronics Inc. All Rights Reserved.
MFL71887801
Rev.01_032522
ENGLISH
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Overview

This document is an installation and maintenance manual for an LG Single Package Type Air Conditioner.

Function Description

This air conditioner is designed to provide indoor cooling and dehumidification. It is a single-packaged unit, meaning all components are housed within one enclosure, suitable for outdoor mounting with vertical condenser discharge. The unit can be located either at ground level or on a roof. It is designed for optimal performance, reliability, flexibility, easy installation, serviceability, and affordability.

Important Technical Specifications

The manual provides specifications for several models: AK-C3608H00, AK-C4208H00, AK-C4808H00, and AK-C3609H00. Key technical specifications include:

  • Refrigerant: R410A.
  • Voltage: 380-415 V (for 50 Hz models) or 380-400 V (for 60 Hz models), 3-phase. Minimum voltage is 342 V.
  • Frequency: 50 Hz or 60 Hz.
  • Cooling Capacity (T1):
    • AK-C3608H00: 346,697 Btu/hr (101.61 kW)
    • AK-C4208H00: 411,335 Btu/hr (120.55 kW)
    • AK-C4808H00: 465,058 Btu/hr (136.30 kW)
    • AK-C3609H00: 350,000 Btu/hr (102.58 kW)
  • Cooling Capacity (T3):
    • AK-C3608H00: 313,226 Btu/hr (91.80 kW)
    • AK-C4208H00: 371,902 Btu/hr (108.99 kW)
    • AK-C4808H00: 414,162 Btu/hr (121.38 kW)
    • AK-C3609H00: 294,000 Btu/hr (86.16 kW)
  • Current (T1): Ranges from 57.32 A to 79.27 A depending on the model.
  • Current (T3): Ranges from 64.31 A to 85.00 A depending on the model.
  • Power (T1): Ranges from 34.15 kW to 45.58 kW depending on the model.
  • Power (T3): Ranges from 38.80 kW to 53.00 kW depending on the model.
  • EER (Btu/Watt.hr): Ranges from 7.55 to 10.2 depending on the model.
  • Max. Allowable Pressure: 4.48 Mpa.
  • Excessive Operating Pressure Discharge/Suction: 4.48 Mpa / 1.5 Mpa.
  • Dimensions (WHD):
    • AK-C3608H00, AK-C4208H00, AK-C4808H00: 2150 * 2400 * 3945 mm
    • AK-C3609H00: 2150 * 2075 * 3945 mm
  • Unit Weight: Ranges from 2020 kg to 2480 kg depending on the model.

The unit features standard components like a R410A refrigerant system, factory-wired single point power input, scroll compressor, high pressure & low pressure safety switches, power controller, thermostatic expansion valve, condenser fans with propeller type direct driven through vertical discharge, condenser & evaporator coils made of copper tubes and aluminum fins, weather resistant steel cabinet, 2" disposable air filter, anti-corrosion heresite treatment on condenser coil HEX, hydrophilic coating on evaporator HEX, and IP 55 Class F for blower motor.

Optional features include electric heater, overload external protection for blower motor, anti-ice thermostat, copper fins for evaporator & condenser coil, stainless steel drain pan, filter differential pressure switch, compressor alternating switch, hour run meter, fan cycling switch, rotolock compressor, circuit breaker (MCB) for compressor & blower motor, pump down system, dual adjustable pressure switch, hot gas bypass (with solenoid), pressure gauges, oversized blower motor & alternate drive package, PCB controller, advanced microprocessor controller, adjustable voltage monitor, UV light, adjustable pressure switch, VFD for blower motor, soft starter for blower motor, volt free contacts for compressor & blower ON/OFF/TRIP status, fire alarm interlock, crankcase heater for compressor, sight glass, and 2" synthetic filter.

Usage Features

The manual emphasizes energy-saving tips, such as avoiding excessive indoor cooling, blocking sunlight, keeping doors and windows closed, adjusting airflow direction, speeding up the fan for quick cooling/warming, regular ventilation, and cleaning the air filter every two weeks.

The unit is controlled via a thermostat, with detailed instructions for installation and operation of the thermostat provided. The thermostat supports conventional gas, oil, electric (mV and 24V), heat only, cool only, or heat/cool systems, as well as heat pump (air source or geothermal) with auxiliary heat. It has an installer menu for configuring various settings like outdoor equipment type (AC or HP), number of stages, indoor equipment type (gas furnace, electric furnace, fan only), dedicated emergency heat, O,B or 3-wire zone valve selection, heat/aux/cool cycle rates, compressor lockout, max/min heat/cool limits, temperature display units (°F or °C), temperature display adjustment, and continuous display light. A user menu is also available for basic settings.

Maintenance Features

The manual outlines a comprehensive preventive maintenance schedule, recommending checks every 6 and 12 months for the first four years.

Monthly/Bi-monthly (6 months) checks include:

  • Cleaning the aluminum air filter.
  • Pressure washing condenser & cooling coil as required.
  • Checking blower belt tension, wear, and tear, and replacing if required.
  • Checking alignment of pulleys.
  • Cleaning drain pan and drain pipe.
  • Cleaning blower wheel.
  • Checking for loose bolts/screws & tightening as necessary.
  • Checking all electrical controls, components, wiring terminals, etc., for sparks, overheat, loose connections / repair or correct.
  • Checking for rusted / paint.
  • Checking all temperature, pressure readings as applicable and satisfying the operation performance.
  • Running test all motors and checking the amperage.
  • Greasing / oiling as required.
  • Checking vibration isolators.
  • Cleaning and fixing thermal bulbs in the correct location, and insulating them.
  • Checking canvass connections, insulation damage.
  • If fiberglass filters are used, they should be replaced yearly.

Belt Tension Testing Procedure: The manual provides a detailed procedure for checking and adjusting belt tension using a tension checker. This involves measuring the belt span, calculating the required deflection, setting the tension checker, applying force, and reading the force scale. Proper tensioning is crucial for optimal performance and belt longevity. New drives require tensioning at maximum deflection force and re-checking during the first day of operation.

Serviceman Maintenance: A qualified serviceman should perform maintenance at least once a year, or more frequently if conditions warrant. This includes checking the cleanliness of the indoor fan, cleaning condenser coils, checking safety controls for mechanical cleaning, checking electrical components and wiring for possible replacement or connection tightness, cleaning the condensate drain, inspecting duct connections for sound and sealing, inspecting unit mounting support, and inspecting the unit for any obvious deterioration.

Safety during Maintenance: It is crucial to disconnect the power supply and allow all rotating parts to stop before servicing the unit. For electrical work, only authorized electrical engineers should perform the work in accordance with national wiring standards. A circuit breaker should be installed between the power source and the unit. When working on the thermostat, ensure power is disconnected to prevent electrical shock or equipment damage.

Installation Guide at the Seaside: Special considerations are given for installations near the seaside. Air conditioners should not be installed in areas with corrosive gases or direct exposure to sea wind to prevent corrosion and malfunction. If installation near the seaside is unavoidable, a windbreak (strong enough like concrete, taller and wider than the outdoor unit, with at least 70 cm space for airflow) should be used, and additional anticorrosion treatment on the heat exchanger may be necessary. Regular cleaning of dust or salt particles stuck on the heat exchanger with water is also recommended.

LG AK-C3608H00 Specifications

General IconGeneral
BrandLG
ModelAK-C3608H00
CategoryAir Conditioner
LanguageEnglish

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