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LG MASTER-K 120S Series User Manual

LG MASTER-K 120S Series
306 pages
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User’s Manual
LG Pro
g
rammable Lo
g
ic Controlle
r
MASTER-K 120S series
LG Industrial S
y
stems
- When using LGIS equipment, thoroughly read this datasheet and associated
manuals introduced in this datasheet. Also pay careful attention to safety and
handle the module properly.
- Keep this datasheet within easy reach for quick reference

Table of Contents

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LG MASTER-K 120S Series Specifications

General IconGeneral
SeriesMASTER-K 120S
Input Voltage24 VDC
Program Memory8k Steps
TypePLC
Output TypeRelay
CommunicationRS-232
Communication Ports1
Programming LanguageLadder Diagram
Storage Temperature-25 to 70°C
Humidity5 to 95% RH (non-condensing)

Summary

Chapter 1 General

1.1 Guide to Use This Manual

Provides instructions on how to use this manual, covering specifications, functions, and handling for the MASTER-K120S series PLC.

1.2 Features

Details the key features of the MASTER-K120S series, including high-speed processing, various built-in functions, and battery-less operation.

1.3 Terminology

Defines essential terms used throughout the manual for clarity and consistent understanding of PLC system components and operations.

Chapter 2 System Configuration

2.1 Overall Configuration

Describes the configuration and features of basic, computer link, and network systems for the MASTER-K120S series.

2.2 Product Functional Model

Explains the functional model of the MASTER-K120S series, detailing the product functional block and sub-system descriptions.

Chapter 3 General Specifications

3.1 General Specifications

Presents a comprehensive table of the general specifications for the MASTER-K120S series units.

Chapter 4 Names of Parts

4.1 Main Unit

Details the names and descriptions of the components and indicators on the MASTER-K120S main unit.

4.2 Expansion I/O Module

Provides specifications and diagrams for various expansion I/O modules, including digital and special modules.

4.3 Special Module

Describes special modules such as A/D·D/A Combination, D/A Conversion, A/D Conversion, Analog Timer, and RTD Input.

4.4 Communication I/F Module

Details the specifications for various communication interface modules like Cnet, Fnet, Pnet, and DeviceNet.

4.5 Option Module

Explains the optional modules available for the MASTER-K120S series, such as external memory and RTC modules.

Chapter 5 Power Supply / CPU

5.1 Power Supply Specifications

Details the power supply specifications for both standard and economic types of MASTER-K120S series.

5.2 CPU Specifications

Presents the CPU specifications for standard and economic types, including program control, memory, and operation modes.

5.3 Operation Processing

Explains the PLC's operation processing methods, including cyclic and interrupt operations, and power failure handling.

5.4 Program

Covers program classifications, execution procedures, interrupt programs, error handling, and operation modes.

5.5 Operation Modes

Describes the four operating modes: RUN, STOP, PAUSE, and DEBUG, along with mode change methods.

5.6 Functions

Details essential PLC functions like self-diagnosis, I/O force control, direct I/O operation, and system error history.

5.7 Memory Configuration

Explains the memory structure of the CPU module, including program and data memory areas.

5.8 I/O Address Allocation

Describes the method for allocating I/O addresses to modules for reading input and writing output data.

5.9 Built-in Cnet Selection Switch

Explains the structure and usage of the built-in Cnet selection switch for communication configuration.

5.10 External Memory Module

Details the structure and usage of the external memory module for saving and loading programs safely.

5.11 RTC Module

Explains the structure and usage of the Real Time Clock (RTC) module for time-scheduling control.

Chapter 6 Input and Output Specification

6.1 Input / Output Specifications

Provides specifications for digital inputs and outputs, including maximum relay life for relay outputs.

6.2 Digital Input Specification

Details digital input specifications for main units and expansion modules, including circuit diagrams and wiring.

6.3 Digital Output Specification

Presents digital output specifications for main units (relay and TR output) and expansion modules.

Chapter 7 Usage of Various Functions

7.1 Built-in Functions

Covers built-in functions like High-speed counter, Pulse Catch, Input Filter, External Interrupt, and PID control.

7.2 Special module

Details specifications and data registers for special modules: Combination, A/D, D/A, Analog Timer, and RTD Input.

7.3 Positioning Function(DRT/DT type only)

Explains the positioning function, including specifications, operation patterns, instructions, and wiring for DRT/DT types.

Chapter 8 Communication Functions

8.1 Dedicated Protocol Communication

Covers dedicated communication using built-in Cnet, including frame structure, commands, and data types.

8.2 User Defined Protocol Communication

Explains how to define and use custom communication protocols for MASTER-K120S via KGLWIN.

8.3 Modbus Protocol Communication

Details Modbus protocol support, including ASCII and RTU modes, basic specifications, and instructions.

8.4 No Protocol Communication

Describes how to use No Protocol Communication for devices without standard protocols, covering sending and receiving data.

8.5 Remote connection and communication I/F module

Explains remote connection methods using built-in Cnet, Modbus, Fnet, Profibus, and DeviceNet I/F modules.

Chapter 9 Installation and Wiring

9.1 Installation

Provides guidelines for installation environment, precautions, heat protection, and power consumption calculations.

9.2 Wiring

Details wiring instructions for power supply, I/O devices, and grounding, including cable specifications.

Chapter 10 Maintenance

10.1 Maintenance and Inspection

Outlines daily and periodic maintenance checks for ambient environment, module play, and terminal conditions.

10.2 Daily Inspection

Lists daily inspection items focusing on terminal block connections and LED status for proper operation.

10.3 Periodic Inspection

Covers periodic inspection items for ambient environment, PLC conditions, and connecting parts.

Chapter 11 Troubleshooting

11.1 Basic Procedures of Troubleshooting

Provides basic instructions for troubleshooting, including visual checks, trouble checks, and narrowing down fault causes.

11.2 Troubleshooting

Explains procedures for determining causes of troubles, including flowcharts for LED status and I/O module issues.

11.3 Troubleshooting Questionnaire

A questionnaire to gather information when problems occur, to assist in contacting the service center.

11.4 Troubleshooting Examples

Provides explanations of possible troubles with input and output circuits and their corrective actions.

11.5 Error code list

Lists various error codes, their messages, CPU states, causes, and corrective actions for system troubleshooting.

Appendix 1 System Definitions

1) Option

Covers option settings including connect options, editor options for monitor display and auto save.

2) Basic Parameters

Details essential basic parameters for PLC operation, such as latch area, timer boundary, and watchdog timer.

Appendix 2 Flag List

1) Special relay (F)

Lists special relays (flags) used for editing user programs, providing function and description.

3) Data relay (D)

Explains the usage of D registers for storing communication function status and general data.

(4) D register for Forced I/O setting

Details the D register mapping for Forced I/O setting, including designation and data registers.

(5) System error history(when RTC module is attached)

Provides information on system error history and clock data storage when an RTC module is attached.

Appendix 3 External Dimensions

1) Main unit

Shows the external dimensions (A and B) in mm for the main unit models.

2) Extension module

Provides external dimensions for standard and slim type extension modules.

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