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LG MS-199H - User Manual

LG MS-199H
27 pages
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MICROWAVE OVEN
SERVICE MANUAL
MODEL: MS-198H/MS-199H
CAUTION
BEFORE SERVICING THE UNIT, READ THE
SAFETY PRECAUTIONS IN THIS MANUAL.

Questions and Answers

Overview

This document is a service manual for the LG Microwave Oven models MS-198H and MS-199H, providing detailed information for servicing, maintenance, and troubleshooting.

Function Description

The LG Microwave Oven is a kitchen appliance designed for heating and cooking food using microwave energy. It operates by generating microwaves that cause water molecules in food to vibrate, producing heat. The manual covers the necessary procedures for disassembling, testing components, and troubleshooting common issues to ensure the oven functions correctly and safely. Key functions include various power levels for cooking, a turntable for even heating, and a control panel for setting cooking times and modes.

Important Technical Specifications

  • Microwave Frequency: The energy leakage monitor should be set to 2,450 MHz for accurate measurements.
  • Microwave Leakage Limits:
    • Prior to servicing (if operative): Not to exceed 5 mW/cm².
    • After servicing (fully assembled): Not to exceed 5 mW/cm².
    • With outer case removed: Less than 5 mW/cm².
    • With door slightly opened (before latch switch primary is interrupted): Less than 2 mW/cm².
  • Water Load for Testing: 275±15 cc of 20±5°C (68±9°F) water, contained in a 600 cc borosilicate glass beaker (inside diameter approx. 8.5 cm, max thickness 3 mm, outside diameter approx. 190mm, height approx. 90mm).
  • Temperature Rise for Power Output Measurement: A temperature rise (ΔT) of 10±2°K is used, with initial water temperature (T1) of 10±2°C. The maximum difference between final water temperature and ambient temperature should be 5°K.
  • Power Output Formula: P = 4187 x (ΔT) / T (where P is power in watts, ΔT is temperature rise, and T is time in seconds).
  • Interlock Switch Types:
    • Primary Switch: SZM-V 16-FA-63 or VP-533A-OF.
    • Monitor Switch: SZM-V 16-FA-62 or VP-532A-OF.
    • Secondary Switch: SZM-V 16-FA-63 or VP-533A-OF.
  • Component Resistance Values (Approximate):
    • High Voltage Transformer: Primary winding ~2.5 Ω, Secondary winding ~110 Ω, Filament winding <0.4 Ω.
    • Magnetron: Between Filament terminal <1 Ω.
    • Fan Motor: A~B 30~50 Ω, A~C 300~500 Ω.
    • Turntable Motor: Approx. 100~200 Ω.
  • Door Movement Play: Should be less than 0.5 mm (1/64 inch) when pushing the door release button.

Usage Features

While primarily a service manual, it implicitly highlights user-relevant features through troubleshooting and safety guidelines:

  • Even Cooking: The turntable ensures even heating. Troubleshooting suggests stirring food, using plastic wrap/lids, and wrapping thinner parts with aluminum foil for better results.
  • Safety Interlocks: The door lock mechanism is designed to completely eliminate microwave activity when the door is open during cooking, preventing microwave leakage.
  • Control Panel: The control panel allows users to program cooking times and power levels. The manual details how to troubleshoot issues with input, display, and indicator lights.
  • Power Levels: The oven supports various power levels, which are checked during relay continuity tests (e.g., 20% power for 6 seconds, 100% power for 22 seconds).

Maintenance Features

The manual is a comprehensive guide for professional maintenance, covering:

  • Tools and Measuring Instruments: Lists essential tools like diagonal pliers, screwdrivers, wrenches, soldering iron, and specialized equipment such as a microwave survey meter (Holaday HI-1500/HI-1501, Narda 8100/8200) and an inch scale.
  • Safety Precautions: Emphasizes disconnecting power, discharging the high voltage capacitor, and reading safety precautions before servicing. It warns against contacting high voltage parts (Magnetron, H.V. Transformer, H.V. Capacitor, H.V. Cable Ass'y, H.V. Fuse).
  • Microwave Leakage Test: Detailed procedure for measuring microwave energy leakage using a water load and a survey meter. This test is crucial after any servicing and before returning the unit to the owner.
  • Disassembly and Adjustment: Step-by-step instructions for removing the outer case, power supply cord, control panel assembly, door, high voltage transformer, fan motor, high voltage capacitor and diode, air duct assembly, magnetron, and turntable motor.
  • Interlock System Maintenance: Detailed explanation of the interlock mechanism, mounting of switches to the latch board, and installation/adjustment of the latch board to the oven assembly. It includes a continuity test procedure for primary, secondary, and monitor switches.
  • Component Test Procedure: Provides methods for testing key components like the high voltage transformer, magnetron, high voltage capacitor, high voltage diode, relays, fan motor, and turntable motor using an ohmmeter, including expected resistance and continuity results.
  • Troubleshooting Guide: Flowcharts for diagnosing common issues such as the oven not working, low output power, sparks, uneven cooking, display problems, fuse blows, and no microwave oscillation. It suggests causes and remedies for each problem.
  • Record Keeping: Mandates recording measured values after adjustments/repairs and entering information on the service invoice. It also recommends annual calibration checks for the electromagnetic energy leakage monitor.
  • Genuine Replacement Parts: Stresses the importance of using genuine replacement parts listed in the manual to ensure safety and proper functioning.
  • Magnetron Gasket: Highlights the importance of installing the magnetron gasket correctly and ensuring it is in good condition to prevent microwave leakage.

LG MS-199H Specifications

General IconGeneral
BrandLG
ModelMS-199H
CategoryMicrowave Oven
LanguageEnglish

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