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LG Therma V ZHBW076A0 User Manual

LG Therma V ZHBW076A0
115 pages
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AIR-TO-WATER HEAT PUMP
SERVICE MANUAL
(General)
CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual.
Only for authorized service personnel.
CONFIDENTIAL
Copyright © 2018 LG Electronics Inc. All rights reserved. Only training and service purposes.

Table of Contents

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LG Therma V ZHBW076A0 Specifications

General IconGeneral
BrandLG
ModelTherma V ZHBW076A0
CategoryHeat Pump
LanguageEnglish

Summary

Safety Precautions

1.1 Safety Precautions in Repair

Safety guidelines for performing repair work on the unit, emphasizing specific hazards.

1.2 Inspections after Repair

Procedures and checks to be performed after completing repair work on the unit.

Part 1 General Information

1. Model Names

Details on the various model names and their classifications within the product line.

1. Model Information

Explanation of the model number nomenclature for factory and buyer models.

Model name and related information

Table listing various model names with their corresponding heating/cooling capacities and power sources.

2. External Appearance

Visual representation of the included accessories and components with their quantities.

Cycle compartment

Diagrams illustrating the internal components of the cycle compartment for specific models.

Specification

Specifications Table

Detailed technical specifications for different unit models, including capacity, power, and dimensions.

Part 2 Features & Controls

1. List of Function

Table detailing the basic functions of the unit across different categories and models.

1. Summarized Features

Overview of summarized features including emergency control and remote controller functions.

2. Special Function

Explanation of special functions like lock settings for the remote controller to restrict operation.

Timer entrance and setting method

Step-by-step guide on how to access and set the timer functions on the remote controller.

Simple Timer

Instructions for setting a simple timer for the unit, specifying the adjustable range.

Turn-On Reservation

Guide on setting a reservation for the unit to automatically turn on at a specified time.

Turn-Off Reservation

Guide on setting a reservation for the unit to automatically turn off at a specified time.

Schedule Setting Variations

Details on setting exception days, DHW heating schedules, low noise mode, and screed drying.

System Set-up

3.1 DIP Switch Setting

Instructions for configuring system settings using DIP switches, including important cautions.

DIP switch information

Explanation of DIP switch settings for Option Switch 2, detailing their functions and default values.

Option Switch 1 and 3 Information

Details on the configuration options for DIP Switches 1 and 3, including MODBUS and sensor settings.

Emergency Operation and Trouble Classification

Definition of Terms and Trouble Classification

Defines terms like 'Trouble', 'Error', 'Emergency mode' and classifies troubles by severity.

Service Setting

Service Setting Functions

Details on accessing and configuring service settings like service contact, model information, and version checks.

Service Contact Configuration

Step-by-step guide to inputting and editing the service center phone number in the unit's settings.

Model Information Display

How to view indoor/outdoor product group and capacity information via the remote controller.

RMC Version Information

Instructions for checking the software version of the Remote Controller (RMC).

Installer Setting

Open Source License

Information on how to access the open-source software license details for the remote controller.

Installer Setting Access

Steps to enter the installer setting mode by inputting the correct password.

Installer Setting Parameters

Detailed list of installer settings and their descriptions, covering various operational parameters.

Common Settings

Explanation of common settings like 3 Minutes Delay, temperature sensor selection, and Dry Contact Mode.

Temperature Range Settings

How to set temperature ranges for cooling and heating, with notes on water condensation.

Tank Disinfection Settings

Configuration for special DHW tank disinfection modes to prevent virus growth.

Tank Setting Parameters

Details on tank settings including min/max temperatures, hysteresis, and heating priority.

Temperature Control Parameters

Settings related to heater operation, water supply cutoff, and thermal on/off adjustments.

Advanced Setting Parameters

Covers pump settings, Smart Grid, seasonal temperature, data logging, password reset, and power supply blockage.

Heating Priority and DHW Time Settings

Explains heater priority logic and DHW time setting parameters, including timing charts.

Communication and Control Settings

Details on Modbus, CN_EXT, zone control, external pump, boiler, meter interface, and pump overrun settings.

Test Run

1. Check before Test Run

Pre-test checks including refrigerant leakage and power/transmission cable connections.

Part 3 Basic Control

1. Normal Operation Principles

Explains the basic principle of controlling motor RPM via compressor frequency and IPM.

2. Compressor Control

Details on compressor control using fuzzy logic for stable system performance.

3. EEV Control

Explanation of the Electronic Expansion Valve (EEV) control mechanism for superheat and discharge pipe temperature.

Part 4 Replacement

1. Compressor Replacement Procedure

Step-by-step guide for safely replacing the compressor, including disconnection and reconnection steps.

2. INV PCB Replacement Procedure

Instructions for replacing the Inverter Printed Circuit Board (PCB), including disassembly and assembly.

3. Caution for Assembling Outdoor Panels

Important precautions for reassembling outdoor unit panels after replacement to prevent water ingress.

Part 5 Trouble Shooting

1. Checking Key Components

Guide for checking essential unit components to diagnose potential issues.

2. Self-Diagnosis Feature

Explanation of the self-diagnosis system, including classified troubles and error indicators.

3. Troubleshooting Guide

Comprehensive guide for troubleshooting common problems, referencing specific error codes.

1.1 Flow Switch Diagnosis

Detailed troubleshooting flow chart and checks for the flow switch, including potential causes and solutions.

1.2 Water Pump Diagnosis

Troubleshooting steps for water pump issues, including wiring checks and PCB signal verification.

1.3 Electric Heater Diagnosis

Troubleshooting guide for the electric heater, covering power supply, thermodisk, and relay issues.

1.4 Remote Controller Troubleshooting

FAQ addressing common remote controller issues like unresponsive buttons and automatic display changes.

1.5 Compressor Troubleshooting

Troubleshooting steps for compressor issues related to power, IPM, coil, and insulation resistance.

1.6 Fan Motor Troubleshooting

Guide for diagnosing fan motor problems, including power supply, wiring, and circuit board issues.

2.1 Concept of 'Classified Trouble'

Explains the concept of classified troubles (slight, heavy, option) and emergency operation modes.

2.2 Error Indicator

Description of error indicators (LEDs) on the Main PCB and Inverter PCB, and automatic restart behavior.

2.3 Error Code List

A list of error codes for the Main PCB assembly, detailing the cause and main reasons for each.

Inverter PCB Error Code List

List of error codes for the Inverter PCB, including descriptions, LED indications, and main reasons.

3. Troubleshooting Guide - Sensor Errors

Troubleshooting guide for sensor errors (remote room air, refrigerant inlet/outlet), including check points and flow charts.

03 Communication Error (Wired Remote)

Troubleshooting steps for communication errors between the wired remote controller and the unit PCB.

05/53 Communication Errors

Diagnosis and countermeasures for bad communication between Main PCB (Inverter) and Main PCB (Heater).

08/13 Water Tank & Solar-thermal Sensor Errors

Troubleshooting for water tank and solar-thermal sensor errors, including connection and resistance checks.

09 EEPROM Check Sum Error

Procedure for checking PCB EEPROM for sum errors, including visual inspection and replacement guidance.

14 Flow Switch Error

Troubleshooting flow chart and checks for flow switch errors, covering various states and conditions.

15 Water Pipe Overheated Error

Diagnosis and countermeasures for water pipe overheating, including thermostat checks and system shutdown advice.

16 Sensor Error

General error for sensor issues, referring to troubleshooting for specific sensor errors like 17, 18, 19.

17/18/19 Sensor Errors

Detailed troubleshooting for water inlet, outlet, and electric/heater water outlet sensor errors.

20 Electric Heater Overheated Error

Troubleshooting for electric heater overheating, including thermostat checks and recommended service actions.

21 DC Peak (IPM Fault) Error

Diagnosis and countermeasures for DC Peak (IPM Fault) error, involving checks on installation and compressor components.

22 Max. C/T Input Over Current Error

Troubleshooting for Max. C/T Input Over Current error, focusing on installation, wiring, and PCB checks.

23/28 DC Link Voltage Errors

Troubleshooting for DC Link Low Volt and High Volt errors, involving power connection and PCB checks.

26 DC Comp Position & Locking Error

Diagnosis for DC Compressor Position and Locking Detection errors, focusing on wiring and PCB checks.

29 Inverter Compressor Over Current Error

Troubleshooting for inverter compressor over current, covering overload, damage, voltage, and PCB issues.

32 High Cond. Pipe Temperature Error

Diagnosis for high discharge pipe temperature, checking fan, refrigerant, EEV, and sensor status.

41/44/45/46/47/114/115 Sensor Errors

Troubleshooting for various sensor errors (D-pipe, Air, Condenser, Suction, Injection) including connection and resistance checks.

43 High Pressure Sensor Error

Troubleshooting for high pressure sensor errors, checking connection and sensor values.

52 Communication Error (Inverter/Main PCB)

Diagnosis for communication errors between Inverter and Main PCBs, involving power reset, connectors, and LEDs.

53 Communication Error (Heater/Inverter PCB)

Troubleshooting for communication errors between Heater and Inverter PCBs, checking power, wiring, and resistance.

54 RST Reverse Phase Detection Error

Troubleshooting for Reverse Phase Detection Error, focusing on power wiring and phase checks.

60 EEPROM Check Sum Error

Troubleshooting for EEPROM check sum errors on Inverter and Main PCBs, including insertion and version checks.

61 High Cond. Pipe Temperature Error

Diagnosis for high condenser pipe temperature, checking fan, refrigerant, EEV, and sensor assembly.

62 Heat Sink Temperature Error

Troubleshooting for heat sink temperature errors, involving screw torque, resistance, and thermal grease checks.

67 Fan Lock Error

Diagnosis for fan lock errors, checking fan assembly, motor, wiring, and PCB.

73 AC Input Instant Over Current Error

Troubleshooting for AC Input Instant Over Current error, focusing on installation, voltage, wiring, and PCB checks.

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