EasyManua.ls Logo

Limaco ULM-31-HF - User Manual

Limaco ULM-31-HF
84 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
OPERATION AND INSTALLATION MANUAL
RADAR NON-CONTACT LEVEL TRANSMITTERS
ULM-31-HF, ULM-31-HF-F, ULM-31А1,
ULM-31А1-HF, ULM-31А1-HF-F,
ULM-31А1-HF-F-LC.

Questions and Answers

Summary

1 DOCUMENT DETAILS

1.1 Document Purpose

Overview of manual content for installation, connection, commissioning, and troubleshooting.

1.2 Target Group

Manual intended for trained personnel involved in installation, commissioning, diagnostics, and servicing.

1.3 Symbolic Notations

Explanation of symbols used for caution, warning, and notes in the manual.

2 BASIC SAFETY REGULATIONS

2.1 Personnel Requirements

Emphasizes training, permits, and PPE for personnel operating the device.

2.2 Product Purpose

Defines the level transmitter's function for contactless measurement of liquids and bulky products.

2.3 Operational Safety

Highlights safety guidelines and prohibits unauthorized modifications to the device.

2.4 General Safety Guidelines

Covers compliance with standards, low emission power, safety, and explosion-proof usage.

2.5 Environmental Safety

Importance of adhering to packaging, transportation, storage, and disposal for environmental protection.

3 PRODUCT DESCRIPTION

3.1 Scope of Supply

Lists all items included in the product package: transmitter, software, documentation, and certificates.

3.2 Product Design Overview

Illustrates the physical components and layout of the level transmitter.

3.3 Product Identification Methods

Details methods for identifying the device via nameplate, certificate, or serial number.

3.4 Operating Principle

Explains the radar measurement technology and the level calculation formula.

3.5 Packaging, Transportation, and Storage

Guidelines for safe packaging, transport, and specified storage conditions.

4 INSTALLATION

4.1 Installation Position Selection

Recommendations for optimal installation location to ensure accurate measurements.

4.2 Mounting Pipe Branch Requirements

General requirements for installing on mounting pipe branches, including dimensions.

4.3 Mounting Pipe Branches

Specifies pipe branch requirements based on application type (strong/low reflected signal).

4.4 Measuring Beam Zone of Action

Defines the transmitter's radio beam area and how its diameter is determined.

4.5 Dead Zone Explanation

Describes the "dead zone" near the antenna where measurements are difficult or impossible.

4.6 Installation Examples and Errors

Illustrates correct and incorrect installation scenarios for level transmitters.

4.7 Tank Structures Impact

Discusses how internal tank structures can affect signal propagation and measurement.

5 ELECTRICAL CONNECTIONS

5.1 General Connection Guidelines

Safety warnings and fundamental rules for performing electrical connections.

5.2 Connection Cable Specifications

Details on selecting appropriate cables for signal integrity and IP rating.

5.3 Shielding and Grounding

Proper methods for shielding cables and grounding the device for safety and performance.

5.4 Terminal Functions and Connection Diagrams

Explains terminal purposes and provides wiring diagrams for various models.

5.5 Power Supply Requirements

Specifies the recommended DC voltage and current for the power supply unit.

5.6 Device Connection Procedure

Step-by-step guide for connecting the level transmitter, including pre-connection checks.

6 INITIAL SETTING AND COMMISSIONING

6.1 Level Transmitter Address Setting

How to configure the Modbus address using DIP switches or software.

6.2 PC Connection via RS-485

Instructions for establishing PC communication using the RS-485 interface and converters.

6.3 Parameter Setting via PC;RS-485

Utilizing the CONFIGURATOR software for setting transmitter parameters remotely.

6.4 4-20 mA Output & Alarm Signals

Configuring the 4-20mA output and setting alarm signal parameters.

6.5 Relay Signal Setting

Configuring relay outputs based on measurement values and status criteria.

6.6 Bluetooth Communication

Explains the use of the Bluetooth interface for wireless setup and data retrieval.

7 DEVICE OPERATION INFORMATION

7.1 Device Diagnostics

Using the Configurator's diagnostics tab to monitor transmitter performance and status.

7.2 Output Signal Emulation

How to enable emulation mode for testing the output signal and device operation.

7.3 Snapshots for Analysis

Capturing and analyzing operational data using "Snapshots" files for optimization.

8 TROUBLESHOOTING

8.1 Signal 4-20 mA Delivery Issues

Diagnosing and resolving problems related to the 4-20mA signal not being delivered.

8.2 4-20 mA Alarm Value Issues

Troubleshooting when the 4-20mA signal indicates alarm conditions or is out of range.

8.3 Inconsistent 4-20 mA Signal

Addressing discrepancies between the 4-20mA signal and actual controlled parameters.

8.4 RS-485 Connection for 4-20 mA Signal

Resolving issues related to RS-485 connection for the 4-20mA signal.

8.5 RS-485 and COM-Port Issues

Troubleshooting RS-485 connectivity, driver installation, and COM-port conflicts.

10 DISMANTLING

10.1 Dismantling Procedure

Step-by-step guide for safely dismantling the device according to safety regulations.

10.2 Disposal Guidelines

Information on the device casing's recyclability and proper disposal methods.

12 ANNEXES

12.1 General Specifications

Technical data including materials, dimensions, analog, digital, and wireless output specifications.

12.2 ULM-31 A1-HF-F-LC 2-Wire Specs

Specific technical details and operating conditions for the 2-wire option.

12.3 Mounting Dimensions (No Flange)

Shows external dimensions of the transmitter when not using a mounting flange.

12.4 Flange Connection Details

Illustrates how to connect the transmitter to a mounting flange using screws.

12.5 Stub Tube Mounting: ULM-31 A1

Provides dimensions for mounting the ULM-31A1 at various stub tube sizes.

12.6 Stub Tube Mounting: ULM-31-HF-F Series

Provides dimensions for mounting ULM-31-HF-F series models at stub tubes.

12.7 Stub Tube Mounting: ULM-31-HF Series

Provides dimensions for mounting ULM-31-HF series models at stub tubes.

12.8 Stub Tube Mounting with Spacer: ULM-31 A1

Details dimensions for mounting ULM-31A1 with an insulating spacer.

12.9 Stub Tube Mounting with Spacer: ULM-31-HF-F Series

Details dimensions for mounting ULM-31-HF-F series with an insulating spacer.

12.10 Mounting with Clamping Flange & Spacer

Illustrates mounting using a clamping flange and insulating spacer.

12.11 Mounting with Clamping Flange & Spacer

Details mounting ULM-31-HF series with a clamping flange and insulating spacer.

12.12 Small Stub Tube Mounting with Reducing Piece

Provides dimensions for mounting at small diameter stub tubes with a reducing adapter.

12.13 Sealing Procedures

Instructions for applying sealing compounds or gaskets to prevent moisture ingress.

12.14 Mounting Flange Specifications

Technical drawing and dimensions for the standard mounting flange.

12.15 Level Transmitter Structure

Exploded view showing all the individual components of the level transmitter.

Limaco ULM-31-HF Specifications

General IconGeneral
BrandLimaco
ModelULM-31-HF
CategoryTransmitter
LanguageEnglish

Related product manuals