Lincoln Electric Pipeliner 200D User Manual

Pipeliner
®
200D
Publication E6.132 4/05
Web Update 5/08
www.lincolnelectric.com
TECHNICAL SPECIFICATIONS
ENGINE DRIVEN WELDERS
(1)
No. Dimensions
Product Rated Output Output Engine of HP & Speed H x W x D Net Weight
Name Current/Voltage/Duty Cycle Range Model Cyl. (rpm) inches (mm) lbs (kg)
Pipeliner
®
200D 200A DC/40V/60% 40-300 DC Kubota
®
4 27.8 @ 1600 45.5 x 24.0 x 68.0 1311
1750 watts V2403M (1156 x 610 x 1727) (595)
DC Auxiliary Power EPA Tier 4i
120V DC
(1)
With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle, 250 amps, 30 volts at 35% duty cycle.
200 Amp DC Diesel Engine Driven Welder
L
I
N
C
O
L
N
E
L
E
C
T
R
I
C
CV
1.75
k
W
D
Output
I
nput
Advantage Lincoln
• Pure DC Generator Welding Output
− Produces the welding arc preferred by pipeline operators and
contractors for precise code consistency!
• DC Exciter
− Supplies pure DC current to the welding generator as desired by the
most discriminating operators.
• All Copper Windings
− Enhances arc stability for a really smooth, high performance arc.
• Custom Arc
®
Dial
− Dial in the right arc, right now! 150 RPM high idle OCV adjustment
for enhanced fine tuning on pipe. (See inside)
• Five Current Ranges with Overlap
− For stick welding and other processes where slope control is
desired. Fine-tuning within each range.
• 200 Amps Output @ 60% Duty Cycle
− Welds up to 7/32" (5.6 mm) low hydrogen electrode.
• Reliable Industrial Diesel Engine
− 4-Cylinder water-cooled Kubota
®
engine with electronic governor for
precise speed control.
− Standard engine gauges allow you to monitor performance at a
glance.
The Pipeliner
®
200D, our 200-amp diesel engine driven
welder, continues the long established reputation of Lincoln’s
200 amp pure DC generator welder for the cross-country
pipeline welding industry. This is the diesel version of the
Pipeliner
®
200G gasoline engine driven product. It is similar
to the older SA-200 and Classic
®
I gasoline engine driven
products manufactured for years, many of which are still
in use today. The Pipeliner
®
200D continues to use a DC
exciter, as requested by the most discriminating operators.
The Pipeliner
®
200D runs at a speed slower than the more
c
ommon 1800 RPM units, making this industrial product
unique and especially suited to the needs of cross-country
pipeline operators.
Processes
Stick, Flux-Cored
(
1)
, Gouging

Lincoln Electric Pipeliner 200D Specifications

General

Type	Engine Driven Welder
Duty Cycle	60% @ 200 Amps
Input Power	N/A (Engine Driven)
Input Current at Rated Output	N/A (Engine Driven)
Processes	Stick, TIG
Output Voltage Range	24 - 28 Volts
Input Voltage	N/A (Engine Driven)
Input Current	N/A (Engine Driven)
Welding Process	Stick (SMAW)

Summary

Pipeliner 200D Product Overview

Key Features and Processes

Highlights Lincoln's advantages like pure DC output, DC exciter, copper windings, Custom Arc, and lists supported welding processes.

Technical Specifications Summary

Presents the main technical specifications for the Pipeliner 200D welder, including output and engine details.

Detailed Product Performance

Arc and Auxiliary Performance

Details the Pipeliner 200D's arc characteristics and its DC auxiliary power capabilities for external tools.

Key Product Features

Describes the quiet diesel engine, overlapping current ranges, gauges, maintenance access, and compact size.

Welding Process Details

Explains capabilities for Stick welding and Wire welding, including optional accessories for enhanced functionality.

Operator Controls Identification

Provides a numbered list and diagram identifying all key operator controls on the Pipeliner 200D.

Quality, Reliability, and Specifications

Quality and Reliability Aspects

Highlights engine hour meter, automatic shutdown, electronic idler, paint finish, ISO certification, and warranty.

Machine Specifications Table

Presents detailed machine specifications including ordering information, rated DC output, and dimensions.

Engine Specifications Table

Details engine model, displacement, horsepower, ignition, capacities, operating speeds, and fuel consumption.

Recommended Options and Order Form

General Options

Lists and describes general accessories like spark arrestor, welder trailer, and service indicator kits.

Stick Welding Options

Details optional accessory kits and remote controls specifically for stick welding applications.

Wire Feeder Options

Presents optional wire feed modules, remote controls, wire feeders, and associated accessories for wire welding.

Product Order Form

Provides an order form for the Pipeliner 200D and its recommended options, including fields for quantity and price.