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Lincoln Electric POWER MIG 216 User Manual

Lincoln Electric POWER MIG 216
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POWER MIG
®
216
OPERATOR’S MANUAL
IMT10016
March 2013
For use with machine Code Numbers
11588
For use with machine Code Numbers
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEBSITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © Lincoln Global Inc.
OPERATORʼSMANUALMANUAL DE OPERACIÓN
MANUEL DE LʼOPÉRATEUR
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
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Lincoln Electric POWER MIG 216 Specifications

General IconGeneral
BrandLincoln Electric
ModelPOWER MIG 216
CategoryWelding System
LanguageEnglish

Summary

Installation Guide

Technical Specifications

Detailed technical data and ratings for the POWER MIG® 216 welder.

Installation Safety Precautions

Essential safety guidelines to follow before and during equipment installation.

Uncrating, Location, and Power Connection

Steps for unboxing, selecting a location, and connecting input power.

Output Polarity Connections

Instructions for configuring electrode and work lead polarity.

Gun and Cable Installation

Procedure for connecting the welding gun and cable assembly.

Shielding Gas Setup

Guide for connecting and setting up the shielding gas supply.

Coil Claw™ Installation

Instructions for mounting the optional Coil Claw™ accessory for cable management.

Operation Procedures

Operation Safety Precautions

Critical safety measures to observe during welder operation.

Product Description and Capabilities

Overview of the welder's features, specifications, and welding applications.

Description of Controls

Explanation of the function of each control and switch on the welder.

Wire Drive and Reel Management

Procedures for changing drive rolls, loading wire reels, and troubleshooting feed issues.

Starting the Welder

Steps to power on the welder and prepare for welding.

Feeding Wire Electrode

Guidance on properly feeding the welding wire through the drive system.

Making a Weld

Step-by-step instructions for performing a weld with the machine.

Wire Feed and Machine Protection

Information on overload protection systems and avoiding wire feeding problems.

Accessories

Drive Roll Kits

Available drive roll kits for different wire sizes and types.

Alternative Gun and Cable Assemblies

Optional GMAW gun and cable assemblies compatible with the POWER MIG® 216.

Magnum Gun Connection Kit

Kit for connecting standard Magnum guns to the POWER MIG® 216.

Optional Spool Guns and Adapters

Information on compatible spool guns and necessary adapter kits.

Making a Weld with Spool Gun

Procedure for welding using the spool gun adapter kit and spool gun.

Maintenance

Maintenance Safety Precautions

Essential safety guidelines to follow before performing maintenance.

General Maintenance

Basic cleaning and upkeep recommendations for the welder.

Drive Rolls and Guide Plates Maintenance

Inspection and cleaning procedures for wire drive components.

Contact Tip and Gas Nozzle Installation

Steps for installing correct contact tips and gas nozzles.

Gun Cable Cleaning

Procedure for cleaning the gun cable liner to prevent feeding issues.

Liner Removal and Replacement

Instructions for removing, installing, and trimming the gun cable liner.

Gun Handle Disassembly

Guide for disassembling the gun handle for inspection or service.

Troubleshooting

How to Use Troubleshooting Guide

Explanation of the systematic approach to diagnosing and resolving machine issues.

Troubleshooting Output Problems

Common issues related to welding output and their potential causes.

Troubleshooting Feeding Problems

Diagnosing and resolving issues with wire feeding or drive roll operation.

Troubleshooting Gas Flow Problems

Identifying and fixing problems related to shielding gas flow.

Application Chart

Wiring Diagrams

Dimension Print

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