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Lincoln Electric POWER WAVE 455 M User Manual

Lincoln Electric POWER WAVE 455 M
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POWER WAVE 455 M
OPERATOR’S MANUAL
IM807-A
June, 2004
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
For use with machines having Code Numbers:
11007, 11203
IEC 60974-1
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2004 Lincoln Global Inc.

Table of Contents

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Lincoln Electric POWER WAVE 455 M Specifications

General IconGeneral
Input Voltage200-600 V
Input Phase3-Phase
Input Frequency50/60 Hz
Output Current Range5-455 A
Duty Cycle60%
ProcessesMIG, TIG, Stick

Summary

Safety Depends on You

SAFETY

Hazardous Conditions

Covers warnings for Proposition 65, arc welding hazards, engine safety, and EMF.

Electric Shock Hazards

Details risks and precautions associated with electric shock during operation.

Fire and Explosion Hazards

Covers risks of fire and explosion from sparks and flammable materials.

Arc Ray Hazards

Explains dangers from arc rays and necessary protective measures.

Cylinder Safety

Addresses potential hazards associated with compressed gas cylinders.

Fumes and Gases Hazards

Highlights dangers of welding fumes and gases and ventilation requirements.

Electrically Powered Equipment Safety

Specific safety guidelines for electrically powered equipment.

ELECTROMAGNETIC COMPATIBILITY (EMC)

INSTALLATION

Technical Specifications

Detailed technical specifications including input/output and dimensions.

Input Connection

Connecting the power supply to the machine.

Installation Safety Precautions

Crucial safety measures to follow during installation.

Input Wire and Fuse Sizes

Recommendations for input wiring and fuse/breaker sizing.

Select Suitable Location

Guidelines for choosing an appropriate installation location.

Input Fuse and Supply Wire Considerations

Guidance on selecting appropriate fuses and supply wires.

Machine Grounding

Procedure for grounding the welder frame for safety.

Electrode and Work Cable Connections

Proper methods for connecting electrode and work cables.

Troubleshooting

Error Codes

List of error codes and their indications for system issues.

OPERATION

Pulse Welding

Procedures and adjustments for pulse welding.

Welding Adjustments

How to adjust welding parameters like WFS and voltage.

MAINTENANCE

Safety Precautions

Safety measures to be observed during maintenance.

DIAGRAMS

Wiring Diagram

Electrical wiring schematic for the Power Wave 455M.

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