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Lincoln Electric Power Wave 455M/STT User Manual

Lincoln Electric Power Wave 455M/STT
64 pages
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Operator’s Manual
Power Wave
®
455M/STT
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM10301 | Issue D ate July-15
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
12507
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
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Lincoln Electric Power Wave 455M/STT Specifications

General IconGeneral
Input Frequency50/60 Hz
Input Phase3
Output Current Range5-450 Amps
Output Voltage Range10-40V
Duty Cycle60% at 450 A
ProcessesMIG, Flux-Cored
Wire Diameter0.8-1.6 mm

Summary

Installation

Installation Safety and Precautions

Safety guidelines, lifting, stacking, grounding, and HF protection for installation.

Input Connection and Power Requirements

Details on input connection, fuses, supply wires, and power requirements.

Cable Connections and Polarity

Connecting cables, managing inductance, and setting electrode polarity.

Voltage Sensing and System Description

Voltage sensing, feeder interconnections, and system communication overview.

System Configuration and Automation

Configuring the system, including automation applications and non-mappable systems.

Multiple Units and Control Cables

Welding with multiple units and specifications for control cables.

Sense Lead Placement and I/O Specs

Guidelines for sense leads, work leads, and I/O receptacle specifications.

DIP Switch Settings and Water Flow Sensor

Adjusting DIP switches and installing a water flow sensor for system configuration.

Operation

Operation Safety Precautions

Essential safety warnings and precautions before operating the machine.

Understanding Symbols and Terms

Explanation of graphic symbols and definition of welding terms used in the manual.

System Overview and Recommended Setup

System description, recommended processes, equipment, limitations, and duty cycle.

Controls and Welding Adjustments

Description of case front controls and adjustments for welding parameters.

Welding Modes and Wave Control

Explanation of welding modes, arc control, and advanced welding techniques.

Accessories

Optional Equipment

Details of optional equipment that can be field-installed for enhanced functionality.

Compatible Lincoln Equipment

Specifies Lincoln equipment compatible with the Power Wave system.

Maintenance

Maintenance Safety Precautions

Safety warnings and precautions to be followed during maintenance.

Routine and Periodic Maintenance

Procedures for routine cleaning and periodic calibration checks.

Calibration Specifications

Information on output voltage and current calibration procedures.

Troubleshooting

How to Use the Troubleshooting Guide

Instructions on how to locate and resolve machine malfunctions using the guide.

Status LED Error Indicators

Interpreting status LED light conditions for system troubleshooting.

Power Wave Error Codes

List of error codes output by the Power Wave and their corresponding indications.

Common Troubleshooting Problems

Common problems, their possible causes, and recommended courses of action.

Diagrams

Wiring Diagram

Comprehensive wiring diagram for the Power Wave 455M/STT.

Connection Diagrams

Diagrams illustrating semi-automatic system connections.

Dimension Print

Detailed physical dimensions and measurements of the equipment.

Customer Assistance Policy

Customer Assistance Policy

The Lincoln Electric Company's policy regarding customer assistance and product information.

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