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Lincoln Electric power wave ac/dc 1000 sd User Manual

Lincoln Electric power wave ac/dc 1000 sd
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P
POWER WAVE AC/DC 1000 SD
OPERATORʼSMANUAL
IM10022-C
November, 2012
For use with machines having Code Numbers:
11592, 11881, 11918
IP 23
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
®
®
Cleveland, Ohio 44117-1199 U.S.A. TEL: 1.216.481.8100 For Service in U.S. and Canada: Call 1.888.935.3877
FAX: 1.216.486.1751 WEB SITE: lincolnelectric.com For Non-U.S. Service: Email globalservice@lincolnelectric.com
• World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide •
Copyright © Lincoln Global Inc.
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Lincoln Electric power wave ac/dc 1000 sd Specifications

General IconGeneral
BrandLincoln Electric
Modelpower wave ac/dc 1000 sd
CategoryWelding System
LanguageEnglish

Summary

Safety Precautions

California Proposition 65 Warnings

Health warnings regarding diesel engine exhaust and product emissions.

Electric and Magnetic Fields

Information on potential hazards from electric and magnetic fields during welding.

Electric Shock Hazards

Critical safety information regarding the risk of electric shock while welding.

Arc Rays and Radiation Hazards

Precautions for protecting eyes and skin from arc rays.

Fumes and Gases Hazards

Health risks associated with breathing welding fumes and gases.

Fire and Explosion Risks

Safety measures to prevent fire and explosion from welding sparks.

Cylinder Safety Precautions

Safe handling and positioning of compressed gas cylinders.

Electrical Equipment Safety

General safety guidelines for electrically powered equipment.

Installation Guide

Installation Safety Precautions

Essential safety rules to follow before starting equipment installation.

Location and Mounting Guidelines

Proper placement and mounting requirements for the welding unit.

Lifting and Handling Safety

Procedures for safely lifting and moving the welding machine.

Environmental Operating Limitations

Conditions and limitations for operating the unit in various environments.

Electromagnetic Compatibility (EMC)

Information on EMC classification and precautions for industrial use.

Clearance Requirements

Required clearances around the machine for maintenance access.

Input Power and Ground Connections

Guidelines for connecting input power and establishing proper grounding.

Input Voltage Selection

Instructions for selecting and connecting the correct input voltage.

System Connection Overview

How the welding unit connects as part of a larger system.

Electrode and Work Connections

Proper connection of electrode and work cables for optimal performance.

Cable Inductance Effects

Understanding how cable inductance impacts welding performance.

Voltage Sensing Lead Connections

Guidelines for connecting remote voltage sense leads for accurate arc control.

Control Cable Connections

Connecting communication and control cables for system integration.

Operating Procedures

Operation Safety Precautions

Critical safety instructions to follow before operating the equipment.

Welding Modes Definitions

Explanation of different welding modes like Synergic and Non-Synergic.

Product Summary and Capabilities

Overview of the Power Wave AC/DC 1000 SD's features and performance.

Recommended Processes

Processes the unit is designed for, primarily Submerged Arc Welding (SAW).

Case Front Controls

Description of the controls located on the front panel of the machine.

Input Power Section

Details of the input power connections and components.

Case Back Components

Identification of connectors and components on the rear panel.

Power-Up Sequence

Steps involved in powering up the machine and status light indicators.

Common Welding Procedures

General guidance on making a weld and selecting appropriate programs.

Overview of AC/DC Submerged Arc Process

Explanation of how the unit combines AC and DC for SAW.

Multiple Arc System Considerations

Managing magnetic interaction and synchronization in multi-arc systems.

Basic Modes of Operation: CC and CV

Explanation of Constant Current (CC) and Constant Voltage (CV) modes.

Weld Sequence and Timing

Defining the weld procedure from start to finish, including sequence.

Start Options

Parameters for initiating a weld, such as Delay, Strike, and Upslope.

End Options

Parameters for ending a weld, including Downslope, Crater, and Burnback.

Weld Process Adjustments

Adjustments for Current, Voltage, and Wire Feed Speed.

AC Waveform Adjustments

Fine-tuning AC waveform parameters like DC Offset and Wave Balance.

Phase Adjustment for Multiple Arcs

Synchronizing arc phase relationships to minimize magnetic interaction.

Maintenance and Calibration

Maintenance Safety Precautions

Essential safety guidelines to follow during maintenance procedures.

Routine Maintenance Procedures

Regular cleaning and upkeep for the welding machine.

Periodic Maintenance and Calibration

Importance and timing of periodic checks and calibration.

Calibration Specification

Details on calibration procedures, tools, and software utility.

Troubleshooting Guide

How to Use the Troubleshooting Guide

Instructions on how to effectively use the troubleshooting section.

Using the Status LED for Diagnosis

Interpreting the status LED for identifying system problems and errors.

Power Source Error Codes

List and explanation of possible error codes for the power source.

Basic Machine Problem Diagnosis

Common machine problems, possible causes, and recommended actions.

Diagrams and Prints

Power Source Wiring Diagram

Electrical schematic for the main power source unit.

AC Switch Wiring Diagram

Wiring schematic specific to the AC switch component.

Dimension Print

Physical dimensions and layout of the welding equipment.

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