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Lincoln Electric WELD-PAK 90i MIG User Manual

Lincoln Electric WELD-PAK 90i MIG
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Operator’s Manual
IMT106 | Issue D ate +VO - 22
©
Lincoln Global, Inc. All Rights Reserved.
For use with Product Numbers:
1339
WELD-PAK 90i .*(
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Lincoln Electric WELD-PAK 90i MIG Specifications

General IconGeneral
Input Voltage120V
Input Power20A
ProcessesMIG (GMAW), Flux-Cored (FCAW)
Output Amperage90A
Wire Size Range0.023-0.035 in (0.6-0.9 mm)

Summary

SECTION A: WARNINGS

CALIFORNIA PROPOSITION 65 WARNINGS

Health warnings regarding diesel exhaust and product fumes as per California law.

ARC WELDING HAZARDS

Advisories on serious injury or death from arc welding and advice for pacemaker wearers.

ENGINE POWERED EQUIPMENT SAFETY

Safety precautions for operating and maintaining engine-powered welding equipment.

ELECTRIC AND MAGNETIC FIELDS (EMF)

EMF Interference and Pacemakers

Information on EMF fields potentially interfering with pacemakers and other health effects.

PRODUCT DESCRIPTION

PRODUCT SUMMARY

Overview of the Weld-Pak® 90i MIG, its capabilities, and intended use.

INSTALLATION

TECHNICAL SPECIFICATIONS

Detailed technical specifications for the welding machine.

PREMIUM FEATURES

Highlights of the inverter power source, voltage control, duty cycle, and portability.

THERMAL PROTECTION

Explanation of the machine's automatic thermal shutdown mechanism.

REQUIRED ACCESSORIES

List of essential safety accessories needed for operation.

Safety Precautions

General safety guidelines to follow before and during installation.

TILTING

Requirement for placing the machine on a secure level surface.

ENVIRONMENTAL RATING

Information on the IP21S rating and suitable operating environments.

SELECT SUITABLE LOCATION

Guidelines for choosing a location that ensures proper cooling and prevents contamination.

GRINDING

Warning to avoid directing grinding particles towards the welder.

STACKING

Statement that the machine cannot be stacked.

TRANSPORT - UNLOADING

Precautions for safely lifting and moving the welding machine.

INPUT POWER CONNECTION

Details on connecting the welding machine to a power source.

CODE REQUIREMENTS FOR ELECTRICAL INPUT CONNECTIONS

Electrical code standards for connecting the welding machine to a power source.

EXTENSION CORD USAGE

Recommendations for using extension cords with the welding machine.

FLUX-CORED (INNERSHIELD) WELDING

Recommended consumables for flux-cored welding.

MIG (SOLID-CORE) WELDING

Recommended consumables for MIG welding.

WIRE LOADING AND THREADING

Step-by-step instructions for loading welding wire onto the machine.

WIRE THREADING DETAILS

Detailed guide on threading the welding wire through the gun and cable.

WIRE STICKOUT

Guidance on setting the correct wire stickout for welding.

POWER UP SEQUENCE

Steps for safely powering up and preparing the welding machine for operation.

SHIELDING GAS (FOR MIG ARC WELDING PROCESSES)

Instructions for setting up and using shielding gas for MIG welding.

PROCEDURE FOR CHANGING DRIVE ROLL

Steps for replacing or adjusting the drive roll for different wire types.

OUTPUT POLARITY CONNECTIONS

Instructions on how to configure the output polarity for different welding processes.

OPERATION

GRAPHIC SYMBOLS

Explanation of graphic symbols used in the manual and on the machine.

Safety Precautions

General safety guidelines to follow before and during operation.

OPERATING MACHINE

Step-by-step guide on how to operate the welding machine.

MAINTENANCE

ITEMS REQUIRING NO MAINTENANCE

Components with lifetime lubrication or requiring no scheduled maintenance.

ROUTINE AND PERIODIC MAINTENANCE

Guidelines for regular checks and maintenance of the machine and accessories.

TROUBLESHOOTING

HOW TO USE TROUBLESHOOTING GUIDE

Instructions on how to effectively use the troubleshooting section to diagnose issues.

DIAGRAMS

SCHEMATIC DIAGRAM

Electrical schematic diagram of the welding machine's internal components.

CUSTOMER ASSISTANCE POLICY

WELD FUME CONTROL EQUIPMENT

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