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Lincoln Electric WELDANPOWER SVM 113-A User Manual

Lincoln Electric WELDANPOWER SVM 113-A
106 pages
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SVM 113-A
January, 1996
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation .
. . and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
SERVICE MANUAL
World’s Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
Sales and Service through subsidiaries and Distributors Worldwide
22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. (216) 481-8100
For use with machine code numbers 10158 and 10160
WELDANPOWER 125
TM
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Table of Contents

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Lincoln Electric WELDANPOWER SVM 113-A Specifications

General IconGeneral
FuelGasoline
AC Voltage120/240V
AC Frequency60 Hz
AC Output120/240 V, 60 Hz
Welding Output225 A (SMAW)
DC Welding Output (CC)225 A (SMAW)
Fuel Tank Capacity (L)25 L

Summary

Safety Precautions and Hazards

California Proposition 65 Warnings

Health warnings related to California Proposition 65 regarding engine exhaust.

Electric and Magnetic Field Safety

Information on EMF hazards and precautions.

Electric Shock Prevention

Precautions against electrocution during operation.

Arc Ray Protection

Protective measures against arc ray exposure.

Fumes and Gases Safety

Hazards from welding fumes and gases.

Fire and Explosion Prevention

Fire and explosion prevention during welding.

Compressed Gas Cylinder Safety

Safety measures for compressed gas cylinders.

Installation Procedures

Technical Specifications

Detailed technical data of the Weldanpower 125.

Installation Safety and Location

Safety guidelines for installation, location, and ventilation.

Storage Procedures

Guidelines for storing the equipment when not in use.

Handling and Lifting Procedures

Instructions on stacking, tilting, and lifting the machine.

Pre-Operation Engine Service

Checks and services before starting the engine.

Fluid Requirements

Specifications and handling for engine oil and fuel.

Spark Arrester Information

Information on spark arrester requirements.

Electrical Output Connections

Details on connecting welding cables and power.

Welding Cable Installation

Guidelines for selecting and installing welding cables.

Machine Grounding

Procedures for grounding the machine for safety.

Plugs and Hand-Held Equipment Safety

Safety requirements for connected electrical equipment.

Auxiliary Power Receptacles

Information on 115V and 230V power outlets.

Premises Wiring

Connecting the generator to building wiring systems.

Circuit Breaker Function

Function and importance of overload protection breakers.

Operating Instructions

General Operation and Safety

General operational guidance and critical safety rules for using the machine.

Machine Description and Applications

Overview of machine capabilities and suitable applications.

Operational Features and Controls

Explanation of the machine's controls and features.

Welding and Generator Capabilities

Details on welding output, limitations, and generator capabilities.

Control Panel Layout

Explanation of the output panel controls.

Engine Controls and Operation

Operation of engine-specific controls.

Engine Startup and Shutdown

Procedures for engine startup, shutdown, and pre-start checks.

Break-in and Usage Information

Information on engine break-in, oil sensing, welding, and general usage.

Auxiliary Power Usage

How to use the generator for electrical power supply.

Accessories

Available Accessories

Lists optional accessories from Lincoln Electric and Briggs & Stratton.

Maintenance Procedures

Maintenance Safety Precautions

Safety rules specific to maintenance procedures.

Engine Maintenance

Procedures for servicing the gasoline engine.

Welder/Generator Maintenance

Maintenance tasks for electrical parts like brushes, receptacles, and cables.

Theory of Operation

Component Theory of Operation

Explains the interaction of engine, rotor, stator, and idle control systems.

Weld Output Circuit Theory

Explains the function of the weld winding, rectifier, and choke.

Troubleshooting and Repair

Troubleshooting Guide Usage

Instructions on how to use the troubleshooting guide.

PC Board Diagnostics

Steps for diagnosing problems with the PC board.

Output System Troubleshooting

Identifies and diagnoses issues related to welding and auxiliary power output.

Engine System Troubleshooting

Identifies and diagnoses problems related to the gasoline engine's performance.

Component Test Procedures

Specific tests to diagnose component failures.

Waveform Analysis

Interpreting oscilloscope waveforms for diagnosing machine status.

Component Replacement Guides

Step-by-step guides for removing and replacing key machine components.

Post-Repair Testing

Verification steps and expected values after repairs are completed.

Diagrams and Schematics

Wiring Diagram

Schematic showing electrical connections of the Weldanpower 125.

Idler PC Board Schematic

Schematic diagram of the idler circuit board.

Dimension Print

Physical dimensions and layout of the Weldanpower 125.

Idler PC Board Components

Component layout for the idler PC board.

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