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Linde BOC RAPTOR User Manual

Linde BOC RAPTOR
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180 TIG ACDC
Operating Manual

Table of Contents

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Linde BOC RAPTOR Specifications

General IconGeneral
Wire Diameter0.6-1.0mm
Welding ProcessMIG/MAG
Input Voltage230V
Gas CapacityNot applicable (external gas supply)
PressureNot applicable (external gas supply)

Summary

1.0 Recommended Safety Guidelines

Safety Explanations and Precautions

Visual guides to electrical safety, welding hazards, and personal protective measures.

2.0 Recommended Safety Precautions

Health Hazards and Personal Protection

Information on health risks from welding and essential personal protective equipment.

Cylinder Safety

Critical safety guidelines for handling and operating gas cylinders.

Electrical Safety and User Responsibility

Precautions against electrical shock and outlining user duties and warranty implications.

Electrical Safety and Compliance

Safe Electrical Connection and Standards

Guidance on safe single-phase electrical connection and relevant standards.

Electrical Safety Best Practices

Practices and warnings for electrical safety and preventing machine damage.

3.0 Package Contents

Included Items List

List of components included in the welding machine package.

4.0 Connections

Power and Shielding Gas Setup

Details on connecting power supply and shielding gas for TIG welding.

TIG and MMA Torch Connections

Instructions for connecting TIG torch and MMA electrode holder.

TIG Welding Operation Initiation

How to start the arc using High Frequency (HF) in TIG mode.

Machine Connections and Layout

Front Panel Connections and Controls

Description of sockets and controls on the front of the welding machine.

Rear Panel Connections and Fan

Details on power supply, gas inlet, and cooling fan on the rear.

Input Cable Size Requirements

Guidance on selecting appropriate input cable size based on effective supply current.

5.0 Control Panel and Display

Control Panel Functions and Indicators

Overview of adjustment knob, mode buttons, and indicators.

MMA and TIG Display Symbols

Explanations of display symbols for MMA and TIG welding modes.

6.0 Installation & Operation TIG welding

TIG Welding Setup and Installation

Detailed steps for connecting and preparing the machine for TIG welding.

Starting Up and TIG Mode Operation

Procedures for powering on and selecting TIG welding modes.

Adjusting TIG Welding Parameters

How to select and adjust parameters for TIG welding modes.

TIG Welding Start and DC Current Use

Initiating the weld arc and using DC current, pulse, and downslope.

7.0 Installation & Operation MMA welding

MMA Welding Setup and Installation

Steps for connecting the machine for MMA welding, including polarity.

MMA Mode Operation and Parameter Adjustment

How to select MMA mode, adjust parameters, and use the VRD function.

Installing the Shoulder Strap

Guide on how to attach the adjustable shoulder strap to the machine.

8.0 Machine Specifications

Machine Specifications Table

Technical details and performance data of the welding machine.

9.0 Gas Tungsten Arc Welding (GTAW/TIG) Process

Introduction and Process Fundamentals

Basic principles and overview of the GTAW/TIG welding process.

TIG Setup: Gases, Tungsten, and Variables

Guidance on shielding gases, tungsten electrodes, and process variables.

TIG Welding Techniques and Joint Preparation

Best practices for TIG welding techniques, torch movement, and joint preparation.

TIG Welding Parameters for Materials

Reference welding parameters for various materials and thicknesses in TIG.

11.0 Manual Metal Arc Welding (MMAW) Process

MMAW Process Overview and Machine Choice

Explanation of the MMAW process and considerations for selecting a welding machine.

MMA Welding Techniques and Electrode Selection

Key factors for successful MMA welding and choosing the right electrode.

MMA Parameters: Size, Current, Speed, and Preparation

Guidelines on electrode size, current, speed, and work preparation in MMA.

MMA Joint Types, Fillets, and Defects

Descriptions of butt and fillet joints, along with common MMA welding defects.

MMA Welding Parameter Guide

Comprehensive table of welding parameters for MMA electrodes and positions.

12.0 Periodic Maintenance

Power Source Maintenance Procedures

Recommended maintenance checks for the welding machine's power source.

13.0 Troubleshooting and Fault Finding

Environmental Conditions and MMA Problems

Recommended environment for operation and common MMA welding issues.

Comprehensive Fault Finding Guide

Detailed table for diagnosing and resolving various machine faults.

14.0 Warranty Information

Warranty Terms, Limitations, and Period

Details on warranty coverage, exclusions, duration, and claim procedures.

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