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Linde H160 - Check the hydraulic system, pumps, valves and lines for leaks

Linde H160
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OOppeerraattiinngg IInnssttrruuccttiioonnss 33558888001111660011 EENN 1122//111 1 9955
55
MaintenanceMaintenance
GeneGeneralral remaremarksrks
00..5 5 - - 11..0 0 00..775 5 oof f nnoorrmmaall
>>11..0 0 00..5 5 oof f nnoorrmmaall
DiDististillllatiation: Thion: Thiss isis anan inindicdicatiationon ofof ththee mimixtuxturere
of different hydrocarbons in the fuel. A highof different hydrocarbons in the fuel. A high
ratio of lightweight hydrocarbons can affectratio of lightweight hydrocarbons can affect
thethe combcombustiustionon charcharacteacteristristics.ics.
LowLow tetempemperatratureure fufuelsels
Special winter fuels may be available forSpecial winter fuels may be available for
engine operation at temperatures belowengine operation at temperatures below
C. These fuels have a 0°C. These fuels have a lower viscosity andlower viscosity and
also limit talso limit the wax formation in the fhe wax formation in the fuel atuel at lowlow
temperatures. If wax formation occurs, thistemperatures. If wax formation occurs, this
cocoululdd ststopop ththee fufuelel ooww ththrorougughh ththee llteter.r.
NOTENOTE
ThThee didigigitatall clclocockk didispsplalayy mumustst bebe reresesett whwheneneveverer ththee babattttereryy isisololatatoror hahass bebeenen ususeded foforr momorere ththanan
four days.four days.
TruTruckck welweldsds insinspecpectitionon
NOTENOTE
ItIt isis veveryry imimporportatantnt thathatt ththese ese insinspecpectiotionsns areare
carried out as specified in daylight or withcarried out as specied in daylight or with
adequate articial lightinadequate articial lighting, g, to allow to allow closeclose
examinatiexamination of the on of the welds. welds. Please follow thePlease follow the
guidelines below:guidelines below:
CAUTIONCAUTION
These maintenance procedures may need to beThese maintenance procedures may need to be
carricarried out at heighed out at heights ofts of more than 2 memore than 2 metres. tres. UseUse
suitabsuitablele access equipmeaccess equipment.nt.
DanDangerger ofof falfalll injinjuriuries.es.
WaWashsh ththee trtrucuckk ththororououghghlyly anandd alalloloww toto drdry.y.
Corrosion and/or deposits should beCorrosion and/or deposits should be
remremoveovedd toto fafacilcilititateate tt
hehe inspeinspectioction.n.
CaCarrrryy ououtt aa dedetatailileded ininspspecectitionon ofof alalll weweldldeded
jointsjoints onon thethe chassischassis andand loadload liftinglifting device.device.
If there is any visible abnormality whichIf there is any visible abnormality which
suggests that a crack is present, carrysuggests that a crack is present, carry
out a more out a more detailed inspectidetailed inspection using nonon using non
destructive methods.destructive methods.
Please forward copiePlease forward copie
s of any existing struc-s of any existing struc-
tural inspection reports (as advised in thetural inspection reports (as advised in the
seservrvicicee mamanunualal)) toto LiLindndee HTHTO.O.
RepReportortss ininclucludindingg anyany phophotogtograpraphshs shoshoulduld bebe
sesentnt toto ememaiailleded toto LiLindndee HTHTOO asas sosoonon asas ththeyey
are available.are available.
CheCheckck thethe concondidititionon ofof ststrucructuturedred comcomponponententss
CAUTIONCAUTION
Work on the truck on level grWork on the truck on level ground. ound. Lower theLower the
cacarrrriaiagege,, stostopp ththee enengiginene anandd puputt ththee paparkirkingng brbrakeake
on on whenwhen workingworking..
CAUTIONCAUTION
ThiThiss maimaintentenannancece proprocedcedureure reqrequiruireses toto bebe carcarrieriedd
ououtt atat heheigighthtss ofof momorere thathann 22 memetrtres. es. UseUse suisuitatablblee
accaccessess equequipmipmentent. Danger. Dangerofof falfalll injinjurieuries.s.
Examine the struExamine the structural componctural componentsents of theof the
truck to assure their integrity. Inspectiontruck to assure their integrity. Inspection
shoshoulduldcovcoverer allallareareasas ofof thethemaimainn strstructuctureuress
andand thetheirir conconnecnectitionsons. . AtAttententiotionn shoshoululdd bebe
givgivenentoto welweldsds andandmatmaterierialal adjadjoioininningg welwelds,ds,
particularparticularly at ly at changes of changes of section, boltedsection, bolted
intinterferfaceacess andand slislididingng padpad prepressussurere poipointnts.s.
Examine the mastExamine the mast
, lift and tilt cylinders,, lift and tilt cylinders,
anchor and bearing points for damage,anchor and bearing points for damage,
weawear,r, mimississingng loclockk bolbolts,ts,metmetalal fatfatiguigue,e, etcetc..
ExaExamiminene ththee beabeariringsngs forfor damdamageage,, mimississingng
retretainaininging rinringsgs andand abnabnormormalal weawear.r.
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