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Essential rules for the safe operation and servicing of Linde forklift trucks.
Explanation of warning symbols (DANGER, WARNING, CAUTION, NOTE) used in the manual.
Guidelines for the safe handling, storage, and disposal of operational fluids and coolants.
Warning against operating the truck with safety guards removed.
Instructions for checking and applying the park brake before leaving the truck.
Procedures for handling malfunctions, including safety systems and 'limp home' mode.
Information on potential dangers and residual risks associated with industrial truck use.
Factors affecting truck stability and conditions where stability is not guaranteed.
Procedure for checking the hydraulic system oil level using the dipstick.
Guidance on responding to warning messages and malfunctions displayed during truck operation.
Step-by-step instructions for removing a drive axle wheel, including safety precautions.
Instructions for safely removing a steer wheel, including jacking and protection device usage.
Steps for refitting a drive axle wheel, including torque checks and tyre inflation.
Procedure for mounting the steer axle wheel, including alignment and tightening fasteners.
Steps to secure the mast against tilting back before performing work.
Instructions for securing a raised mast using a chain to prevent injury.
Procedure for examining structural components, welds, mast, cylinders, and bearings for damage.
Maintenance tasks to be performed as required, based on application and driving style.
Verifying the proper operation of both the park brake and the service brake systems.
Procedure for changing the engine oil, including draining and refilling with recommended lubricants.
Instructions for replacing the engine oil filter, including safety precautions and tool usage.
Detailed steps for draining, flushing, and refilling the engine coolant system.
Procedure for checking and adjusting valve clearances, requiring technical knowledge.
Steps for checking the transmission oil level with the engine running and capacity details.
Instructions for changing the transmission filter, including oil handling and leak checks.
Procedure for changing the transmission oil, including draining and refilling.
Procedure for inspecting the seat belt's condition, lock operation, and retractor function.
Guidelines for inspecting tyre condition, wear, and maintaining correct pressure, including tyre specifications.
Instructions and torque specifications for tightening wheel nuts during initial operation and regular checks.
Instructions for checking the drive axle oil level and adding oil if necessary.
Testing the parking brake's effectiveness on a slope and after stopping the engine.
Procedure for checking batteries for cracks, electrolyte leaks, corrosion, and terminal tightness.
Inspecting electrical wiring, cables, connectors, and earth leads for chafing, corrosion, and tightness.
Steps for checking the hydraulic system oil level using the dipstick and adding oil if needed.
Instructions for renewing the hydraulic oil, including analysis and safety precautions.
Procedure for replacing the main hydraulic system oil return line filters.
Guidelines for renewing lift chains based on hours, time, or stretch percentage.
Common problems and solutions for diesel engine issues, including starting and performance.
Troubleshooting steps for engines running unevenly or with poor performance.
Causes and solutions for excessive exhaust smoke from the engine.
Troubleshooting steps for issues related to idle running, including fuel system and speed settings.
Actions to take when the engine overheats, indicated by a red warning light.
Immediate actions required when engine oil pressure is too low, including stopping the engine.
Troubleshooting steps for when the discharge indicator light is illuminated during operation.
Possible causes and corrections for abnormal noises in the hydraulic system.
Diagnosing and resolving issues with low or no hydraulic system pressure.
Troubleshooting steps for fluctuating oil pressure in the hydraulic system.
Diagnosing and correcting issues related to no or low oil flow in the hydraulic system.
Causes and solutions for high hydraulic oil temperature, including pump failure and oil cooler issues.
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