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Linde H 50 T-02 User Manual

Linde H 50 T-02
282 pages
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Service Training
This training material is only provided for your use and remains the exclusive property of
LINDE MATERIAL HANDLING
Linde IC-Engined Fork Truck
H 50/60/70/80 D/T
H 50/60/70/80 D-02/T-02
H 50/60/70/80 D-03/T-03
Type 353

Table of Contents

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Linde H 50 T-02 Specifications

General IconGeneral
BrandLinde
ModelH 50 T-02
CategoryForklifts
LanguageEnglish

Summary

4.1 Engine Drive

4.1.1 Engine Model BF6M 1012 E

Technical specifications and procedures for the BF6M 1012 E engine.

4.1.1.1 Engine Specifications

Detailed specifications for the BF6M 1012 E engine model.

4.1.1.2 Changing and Tightening the Drivebelt

Procedure for replacing and tensioning the drive belt on the engine.

4.1.1.3 Adjusting Valve Clearance

Instructions for checking and adjusting the engine valve clearance.

4.1.1.4 Adjusting the Injection Valve

Procedure for checking and adjusting the injection valve opening pressure.

4.1.1.5 Checking the Compression Pressure

Procedure for measuring the engine compression pressure.

4.1.1.7 Adjusting the Begin of Delivery

Procedure for adjusting the injection pump's begin of delivery.

4.1.2 Engine Model BF6M 2012

Technical specifications and procedures for the BF6M 2012 engine.

4.1.2.2 Engine Specifications

Detailed specifications for the BF6M 2012 engine model.

4.1.2.3 Replacement of V-ripped belt

Procedure for replacing the V-ribbed belt.

4.1.2.4 Adjusting Valve Clearance

Instructions for checking and adjusting the engine valve clearance.

4.1.2.5 Checking and Adjusting Leak-Fuel-Free Injection Nozzles

Procedure for checking and adjusting leak-free injection nozzles.

4.1.2.7 Checking the Compression Pressure

Procedure for measuring the engine compression pressure.

4.1.2.9 Injection Pump

Procedures related to the injection pump.

4.1.2.9.1 Adjusting the Begin of Delivery

Procedure for adjusting the injection pump's begin of delivery.

4.1.2.9.2 Replacement of the Injection Pump

Step-by-step guide for replacing the injection pump.

4.2 Transmission

4.2.1 Hydrostatic Transmission

Explanation of the hydrostatic transmission system.

4.2.1.2 Transmission Specifications

Technical specifications for transmission components.

Variable Displacement Pump Specifications

Detailed specifications for the variable displacement pump.

Tandem Pump Specifications

Detailed specifications for the tandem pump.

4.2.2 Operation of the Hydrostatic Transmission

Explanation of how the hydrostatic transmission operates.

4.2.2.1 Travel Control Unit P

Operational details of the travel control unit P.

4.2.2.2 Operation of Control Valve Block N = Power Limiter

Operation of the control valve block N, functioning as a power limiter.

4.2.2.5 Lock-Out Logic - Reversing Lock

Operation of the lock-out logic and reversing lock.

4.2.3 Hydraulic Remote Control

Description and components of the hydraulic remote control.

4.2.3.1 Adjustments

Procedures for adjusting the hydraulic remote control.

4.2.3.1.5 Reversal Lock (Logic Lock Out)

Testing and adjustment of the reversal lock mechanism.

4.2.4 Wheel Drive

Description of the wheel drive assembly.

4.2.4.1 Reduction Gearbox with Disc Brake (GR 80 -02/-03/-04)

Diagram and components of the reduction gearbox with disc brake.

4.2.4.2 Servicing the Reduction Gearbox (GR 80 -02/-03/-04)

Procedures for servicing the reduction gearbox.

4.2.4.3 Disc Brake Repairs

Procedures for repairing the disc brake.

4.2.4.4 Reduction Gearbox GR 80 -06 with Multiple Disc Brake

Diagram and components of the GR 80 -06 reduction gearbox with multiple disc brake.

4.2.4.5 Repair on the Reducing Gear GR 80 -06

Procedures for repairing the GR 80 -06 reducing gear.

4.2.5 Troubleshooting

General information for troubleshooting the transmission system.

4.2.5.4 Hydraulic Speed Control for the Engine

Testing and troubleshooting the engine speed control system.

Troubleshooting Engine Speed Control

Steps for troubleshooting engine speed control malfunctions.

4.2.5.5 Hydraulic Braking System

Testing and troubleshooting the hydraulic braking system.

Troubleshooting Hydraulic Braking System

Steps for troubleshooting hydraulic braking system issues.

4.2.5.6 Pressure Equality and Start of Control

Testing and troubleshooting pressure equality and start of control.

Troubleshooting Pressure Equality and Start of Control

Steps for troubleshooting pressure equality and control start issues.

4.2.5.7 Hydrostatic Travel Drive

Test conditions for hydrostatic travel drive troubleshooting.

4.2.6 Test and Adjustment Instructions for Hydraulic Primary and Secondary Control

Instructions for testing and adjusting hydraulic primary and secondary control.

Qmax of Variable Displacement Pump BPV 100

Testing and adjustment of the BPV 100 pump's Qmax.

Qmax of Hydraulic Motors HMV 105

Testing and adjustment of the HMV 105 hydraulic motors' Qmax.

Qmin of Hydraulic Motors HMV 105

Testing and adjustment of the HMV 105 hydraulic motors' Qmin.

4.3 Chassis

4.4 Steering System

Overview of the steering system components and diagrams.

Operation of the Power Steering

Explanation of how the power steering system operates.

4.4.2 Series 304 Steering Axle

Description and identification of the Series 304 steering axle.

4.4.3 Steering Axle Removal

Step-by-step procedure for removing the steering axle.

4.4.3.1 Steering Axle Installation

Step-by-step procedure for installing the steering axle.

4.4.4.1 Renewing the Wheel Bearings

Procedure for renewing the wheel bearings.

4.4.4.2 Steering Knuckle Removal and Installation

Procedures for removing and installing the steering knuckle.

4.4.4.3 Steering Cylinder Removal and Installation

Procedures for removing and installing the steering cylinder.

4.4.4.4 Replacing the Steering Cylinder Seals

Procedure for replacing the steering cylinder seals.

4.4.4.5 Steering Stop Adjustment

Procedure for adjusting the steering stop.

4.5 Controls

Overview of the truck's control systems.

4.5.1 Accelerator and Brake Pedal Adjustment

Procedure for adjusting the accelerator and brake pedals.

4.5.2 Speed Control

Procedures for adjusting the speed control system.

4.5.4 Start of Drive Wheel Rotation

Procedure for adjusting the start of drive wheel rotation.

4.5.5 Brake Shaft Stop Screws

Procedure for adjusting the brake shaft stop screws.

4.5.6 Symmetry of the Travel Control

Procedures for checking and adjusting the symmetry of the travel control.

4.5.7 Pressure Difference Δp

Procedure for measuring and adjusting pressure difference Δp.

4.6 Electrical System

4.6.1 Wiring Diagram

Diagram showing the electrical wiring of the truck.

4.7 Working Hydraulics

4.7.1 Working Hydraulics Circuit Diagram

Diagram illustrating the working hydraulics circuit.

Explanation of the Working Hydraulics

Detailed explanation of the working hydraulics system operation.

Tilt Cylinder Removal, Installation, Adjustment, Sealing

Procedures for tilt cylinder removal, installation, adjustment, and sealing.

4.8 Mast

Information and procedures related to the mast assembly.

4.9 Drive Engine

4.9.1 Technical Data on Engine

Technical specifications for the drive engine.

4.9.2 Electrical System

Overview of the electrical system components.

4.9.2.1 Electronic Ignition System

Details on the electronic ignition system.

4.9.2.2 Electronic Engine-Speed Control

Explanation of the electronic engine-speed control system.

4.9.3 Propellant Gas System

Diagram and description of the propellant gas system.

4.9.3.2 Functional Description of the Propellant Gas System

Explanation of the operating stages and functions of the gas system.

4.9.4 Inspections and Adjustments

Procedures for inspecting and adjusting engine systems.

4.9.4.1 Ignition System

Inspection and adjustment of the engine ignition system.

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