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Linde
Forklifts
H40D
Linde H40D User Manual
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Diesel
truck
Original
inst
ructions
H40D,
H45D,
H50D
394
807
10
01
EN
–
07/2011
2
Table of Contents
Default Chapter
5
Table of Contents
5
Introduction
13
Your Forklift Truck
14
Proper Use
15
Impermissible Use
15
Description of Use and Climatic Conditions
15
Symbols Used
16
Technical Description
16
Truck Operation When Using a Shovel
18
Receiving the Industrial Truck
18
Legal Requirements for Marketing
19
Safety
21
Safety Guidelines
22
Residual Risks
23
Stability
24
In the Case of Tip-Over
24
Handling Consumables
24
Competent Person
25
Regulations
25
Instructions for Fitting Attachments
26
Fork Carriage Emergency Lowering
27
Emergency Exit with Attached Rear Window
28
Overview
29
Identification Plates
30
General View
32
Operating Devices
33
Display Unit
34
Switch Panel
40
Operation
41
Service Plan before Initial Commissioning
42
Running-In Instructions
42
Pre-Shift-Checks
43
Standard Equipment
44
Entering and Exiting the Truck
44
Adjusting the Standard Driver's Seat and Comfort Driver's Seat
44
Adjusting the Height-Adjustable Comfort Driver's Seat
46
Adjusting the Luxury Driver's Seat
48
Adjusting the Armrest
51
Adjusting the Steering Column
52
Setting the Clock
52
Seat Belt
53
Drive Engine (Dual-Pedal Operation)
55
Driving (Dual-Pedal Operation)
58
Drive Engine (Single-Pedal Operation)
61
Driving (Single-Pedal Operation)
65
Steering System
68
Brake System
68
Signal Horn
70
Joystick with Central Lever Operation
71
Joystick with Single Lever Operation
77
Special Equipment
83
Depressurisation
83
Driver's Cab
84
Lighting
84
Windscreen Wiper
86
Window Heater
89
Heating System, Air Conditioning
90
Linde Forklift Data Management (LFM)
93
Adjusting the Driver's Seat with Rotating Device
100
Lift Mast Positioning
101
Working under Load
103
Before Taking up a Load
103
Adjusting the Fork Spread
105
Taking up Load
106
Travelling with Load
107
Setting down Loads
108
Tow Coupling
108
Before Leaving the Lift Truck Unattended
109
Before Leaving the Truck
109
Loading / Transporting
110
Securing the Hose Pulley against Rolling up
110
Removing the Lift Mast
111
Driving Without the Lift Mast
112
Loading
112
Transportation by Lorry or Low Loading Trucks
114
Maintenance
115
General Information
116
Inspection and Maintenance Data
117
Recommendations for Consumables
117
Inspection and Maintenance Overview
120
Service Plan as Required
120
1000 H Service Plan
121
3000 H Service Plan
123
6000 H Service Plan
126
9000 H Service Plan
129
Engine
132
Checking the Engine Oil Level
132
Change Engine Oil
133
Changing the Engine Oil Filter
135
Fuel
136
Draining Water from the Fuel Filter
138
Changing the Fuel Filter
138
Clean the Fuel Tank Ventilation Hose
139
Checking the Coolant Level
140
Changing the Coolant
141
Checking the Coolant Concentration
143
Cleaning the Water Cooler and Hydraulic Oil Cooler, and Checking Them for Leaks
145
Checking the Condition and Secure Positioning of the Engine Support and Engine Mounting
146
Check Condition of the Ribbed Vee Belt
147
Replacing Ribbed V-Belt
148
Checking the Condition and Tension of Toothed Belt
149
Renew the Toothed Belt and Idler Pulley
151
Change the Water Pump
151
Changing the Air Filter Cartridge, Checking the Vacuum-Operated Switch
151
Changing the Air Filter Safety Cartridge
153
Check the Dust Discharge Valve
153
Changing the Breather Filter for the Charge Air Pressure Regulator
154
Cleaning the Prefilter (Special Equipment)
155
Cleaning the Oil Bath Air Filter (Special Equipment)
155
Change the Oil in the Oil Bath Air Cleaner (Optional)
156
Check Suction and Exhaust Pipes for Leaks
157
Regenerating the Particle Filter
158
Regenerating the Changing Particle Filter
161
Checking the Particle Filter System (Special Equipment)
163
Draining Water from the Water Trap at the Changing Particle Filter (Special Equipment)
164
Cleaning the Water Trap at the Changing Particle Filter (Special Equipment)
164
Cleaning the Pressure Control Device at the Changing Particle Filter (Special Equipment)
165
Gearbox
166
Axle Clamps and Wheel Motors: Checking the Mountings
166
Checking and Adjusting the Side Stops on the Drive Axle
166
Checking the Drive Axle Bearings for Wear
167
Checking the Hydraulic Pump's Mounting on the Engine
167
Chassis, Bodywork and Fittings
168
Cleaning the Truck
168
Bonnet
168
Floorplate
170
Maintaining the Heating System and Air Conditioning (Special Equipment)
171
Checking the Condition and Correct Function of the Seat Belt
172
Check Fastening for Frame, Tilt Cylinders and Steering Axle
174
Checking and Oiling Other Bearing Points and Joints
174
Topping up the Washer System Water Tank (Special Equipment)
175
Chassis Frame
176
Changing a Wheel
176
Tighten the Wheel Nuts
177
Check the Tyres for Damage and Foreign Objects
177
Checking the Tyre Pressure
178
Checking the Condition of the Antistatic Belt
179
Cleaning and Greasing the Steering Axle
179
Checking the Mountings of the Steering Cylinder and Steering Pivot Pin
180
Controls
181
Checking the Parking Brake for Correct Operation
181
Checking the Pedals
181
Checking the Bellows at the Actuating Lever
182
Electrics
183
Check the Condition and Secure Positioning of Electric Cables, Cable Connectors and Connections
183
Battery: Check Condition, Level and Density of Acid
183
Hydraulics
186
Change Hydraulic Oil
186
Hydraulic System: Check the Oil Level
187
Hydraulic System: Changing the Filter
188
Check the Bleeder Valve on the Hydraulic Oil Tank for Correct Operation
191
Check the Hydraulic System for Leaks
192
Check Tilt Cylinder Bearings for Wear
192
Check the Tension of Double Hoses
193
Load Lift System
194
Working on the Lift Mast and at the Front of the Truck
194
Cleaning and Spraying the Lift Mast Chain
197
Lift Mast, Lift Mast Chains, Lift Cylinder and End Stops: Check Mounting, Condition and Function
198
Adjusting the Lift Mast Chain
198
Check the Forks and Fork Quick-Releases
200
Clean Sideshift (Special Equipment) and Grease, Check Fastening
201
Checking the Slide Guides on the Sideshift (Special Equipment) for Wear
202
Self-Help
203
Opening the Cover to the Electrical System
203
Fuses for Basic and Special Equipment
204
Main Fuses in Engine Compartment
204
Diagnostic Connector
205
Malfunctions During Operation
206
Malfunctions, Causes and Remedies (Diesel Engine)
208
Malfunctions, Causes and Remedies (Hydraulic System)
211
Jump Start
213
Towing
214
Shutting down
217
Shutting down the Truck
217
Disposal of Old Trucks
218
Technical Data
219
Type Sheet H 40, as at 07/2011
220
Type Sheet H 45, as at 07/2011
223
Type Sheet H 50/500, as at 07/2011
226
Type Sheet H 50/600, as at 07/2011
229
Type Sheet H 40 Elevated Driver's Compartment, as at 07/2011
232
Type Sheet H 45 Elevated Driver's Compartment, as at 07/2011
235
Type Sheet H 50/500 Elevated Driver's Compartment, as at 07/2011
238
Type Sheet H 40 Container, as at 07/2011
241
Type Sheet H 45 Container, as at 07/2011
244
Type Sheet H 50/500 Container, as at 07/2011
247
Type Sheet H 50/600 Container, as at 07/2011
250
Truck Configuration
253
Tyre Variants and Rim Sizes
254
Load Capacity Diagrams and Lift Mast Data as at 07/2011
256
Additional Capacity Rating Plate for Attachments
259
Noise Emission Values
260
Vibration Characteristic Values for Bodily Vibrations
261
Annex
273
Circuit Diagrams
275
Wiring Diagram
276
Basic Equipment for Diesel with Pump Injection Engine - Sheet 01
276
Basic Equipment for Diesel with Pump Injection Engine - Sheet 02
278
Basic Equipment for Diesel with Pump Injection Engine - Sheet 03
280
Special Equipment Sheet 01 - Working Spotlight
282
Special Equipment Sheet 02 - Windscreen Wipers, Seat Heater, Seat with Air Suspension
284
Special Equipment Sheet 03 - Heating System, Air Conditioning, Flashing/Rotating Beacon, Reversing Signal, Interior Lighting/Clipboard Lighting
286
Special Equipment Sheet 04 - Hazard Warning System for Reverse Travel, Truck Deactivation, Mast Positioning
288
Special Equipment Sheet 05 - Particle Filter, Radio
290
Special Equipment Sheet 06 - Higher Lighting, 12 V Socket, Diesel Filter Water Trap Warning
292
Special Equipment Sheet 07 - Truck Data Management, LPG Volume Display
294
Special Equipment Sheet 08 - LPG Volume Display for Volumetric Filling with Shut-Off Valve, Changing Particle Filter, Camera System
296
Special Equipment Sheet 09 - Battery Main Switch with Display Unit Power Supply, Rear Centre Brake/Tail Light
298
Special Equipment Sheet 10 - Third Auxiliary Hydraulics with Third Joystick
300
Special Equipment Sheet 11 - Lighting, Direction Indicator and Hazard Warning System, Brake Light
302
Special Equipment Sheet 12 - Single Lever for Lifting/Lowering, Tilting, Single Auxiliary Hydraulics and Double Auxiliary Hydraulics
304
Hydraulic Circuit Diagram
306
Traction, Working and Steering Hydraulics
306
Accumulator
308
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Linde H40D Specifications
General
Load Capacity
4000 kg
Engine Type
Diesel
Model
H40D
Standard Lift Height
3000 mm
Transmission
Hydrostatic
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