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Linde H40D User Manual

Linde H40D
310 pages
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Diesel truck
Original instructions
H40D, H45D, H50D
394 807 10 01 EN 07/2011

Table of Contents

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Linde H40D Specifications

General IconGeneral
Load Capacity4000 kg
Engine TypeDiesel
ModelH40D
Standard Lift Height3000 mm
TransmissionHydrostatic

Summary

Safety

Safety guidelines

Essential rules for operating and repair personnel regarding safe truck use.

Residual risks

Discussion of potential dangers and residual risks even with proper use and regulations.

Stability

Factors affecting truck stability and conditions where it is not guaranteed.

In the case of tip-over

Instructions on how to react and protect oneself in case of a tip-over.

Fork carriage emergency lowering

Procedure for manually lowering the fork carriage in case of malfunction.

Emergency exit with attached rear window

Instructions for emergency exit through the rear window in confined spaces.

Overview

Display unit

Details of the display unit, its indicators, and functions.

Display element

Explains the function and potential malfunctions of each display element.

Operation

Pre-shift-checks

Daily checks required before operating the truck for safety and functionality.

Adjusting the standard driver’s seat and comfort driver’s seat

Instructions on how to adjust the driver's seat for optimal comfort and safety.

Adjusting the height-adjustable comfort driver’s seat

Instructions for adjusting the height of the comfort driver's seat.

Adjusting the luxury driver’s seat

Instructions for adjusting the luxury driver's seat for comfort and operation.

Adjusting the steering column

Instructions for adjusting the steering column's angle and height.

Seat belt

Safety instructions and proper usage of the seat belt.

Fastening the seat belt

Step-by-step guide on how to fasten the seat belt correctly.

Unfastening the seat belt

Step-by-step guide on how to unfasten the seat belt.

Drive engine (dual-pedal operation)

Procedures for starting and stopping the engine using dual-pedal operation.

Switching off the engine

Procedure for safely switching off the engine, considering turbocharger requirements.

Driving (dual-pedal operation)

Detailed instructions on how to drive the truck using the dual-pedal system.

Drive engine (single-pedal operation)

Procedures for starting and stopping the engine using single-pedal operation.

Starting the engine

Step-by-step instructions for starting the engine safely with single-pedal operation.

Driving (single-pedal operation)

Detailed instructions for operating the truck using the single-pedal system.

Brake system

Details on the service brake and stop pedal functionality.

Service brake

How the hydrostatic drive acts as a service brake for sensitive control.

Stop pedal

Function of the stop pedal as a parking brake and its use while driving.

Parking brake

Procedures for operating and releasing the parking brake.

Operating the parking brake

Steps to engage the parking brake lever.

Releasing the parking brake

Steps to release the parking brake lever.

Joystick with central lever operation

Operation of the joystick with central lever for lifting, lowering, and tilting.

Joystick with single lever operation

Operation of joysticks with single lever control for lift, lower, tilt, and hydraulics.

Operating the lift and tilt attachments

How to operate lift and tilt functions using the joystick.

Lifting the fork carriage

Procedure for lifting the fork carriage using the joystick.

Lowering the fork carriage

Procedure for lowering the fork carriage using the joystick.

Tilting the lift mast forwards

Procedure for tilting the lift mast forwards using the joystick.

Tilting the lift mast back

Procedure for tilting the lift mast backwards using the joystick.

Operating the sideshift

How to operate the sideshift function using the joystick.

Operating the fork prong positioner

How to operate the fork prong positioner using the joystick.

Operating the rotator

How to operate the rotator attachment using the joystick.

Operating the clamp

How to operate the clamp function, including safety precautions.

Depressurisation

Procedure for depressurizing the hydraulic system before connecting attachments.

Linde Forklift Data Management (LFM)

Overview of the LFM system for truck data acquisition and management.

Truck data acquisition

Details on the FDE input device and PIN entry for truck operation.

Truck data acquisition — standard setting (PIN and status code)

Procedure for logging on and starting the truck using PIN and status code.

Truck data acquisition — special setting (PIN)

Details on truck data acquisition using special PIN settings.

Logging on and starting the truck:

Steps to log in and start the truck with special PIN settings.

Lift mast positioning

Programming the lift mast tilt angle using the sensor system.

Programming

Steps to program a specific lift mast tilt angle.

Working under load

Safety precautions and procedures for picking up and handling loads.

Before taking up a load

Pre-load checks, including consulting the load capacity diagram.

Taking up load

Safety precautions and procedures for taking up loads.

Danger of a falling load.

Critical safety warning about falling loads and working areas.

Risk of falling and crushing.

Safety warning regarding lifting people and using approved platforms.

Travelling with load

Guidelines for safe transportation of loads.

Setting down loads

Procedures for safely setting down loads.

Before leaving the lift truck unattended

Measures to take before leaving the truck unattended.

Before leaving the truck

Steps to secure the truck before leaving it.

Loading / Transporting

Procedures for loading and transporting the truck, including securing components.

Securing the hose pulley against rolling up

Procedure to secure the spring-biased hose pulley to prevent rolling.

Loading

General information about loading the truck.

Crane lifting

Safety guidelines and procedures for loading the truck using a crane.

Crane loading with lifting eyes

Guidelines for crane loading using lifting eyes, emphasizing correct gear and angle.

Maintenance

General information

General guidelines and requirements for maintaining the forklift truck.

Engine

Procedures related to engine maintenance, including oil and filter changes.

Checking the engine oil level

Procedure for checking the engine oil level using the dipstick.

Change engine oil

Instructions for changing the engine oil, including draining and refilling.

Draining the engine oil

Steps to drain the engine oil safely, considering hot oil hazards.

Top up with motor oil

How to top up the engine oil after changing it or if the level is low.

Changing the engine oil filter

Procedure for changing the engine oil filter, including test run.

Filling up with fuel

Safety precautions and steps for refuelling the truck.

Changing the fuel filter

Instructions for changing the fuel filter, including safety notes.

Checking the coolant level

Procedure for checking the coolant level using the display or inspection window.

Changing the coolant

Instructions for changing the coolant, including mixture ratios and safety.

Replacing ribbed V-belt

Step-by-step guide for replacing the ribbed V-belt, including safety notes.

Renew the toothed belt and idler pulley

Procedure for renewal of the toothed belt and idler pulley, requiring special tools.

Change the water pump

Procedure for changing the water pump, requiring specialist knowledge.

Changing the air filter cartridge, checking the vacuum-operated switch

Steps for changing the air filter cartridge and checking the vacuum switch.

Changing the air filter safety cartridge

Procedure for changing the air filter safety cartridge and its function.

Regenerating the particle filter

Procedure for regenerating the particle filter when the load indicator flashes.

Start regeneration again.

How to restart the regeneration process if an error occurs or persists.

Checking the condition and correct function of the seat belt

How to check the seat belt's condition and ensure its correct function.

Changing a wheel

Step-by-step procedure for changing a truck wheel, including safety precautions and tightening torques.

Tighten the wheel nuts

Instructions for tightening wheel nuts to specified torque after wheel changes.

Checking the tyre pressure

Importance and procedure for checking tyre pressures and adjusting them.

Checking the parking brake for correct operation

Test procedure to verify the correct operation of the parking brake.

Battery: Check condition, level and density of acid

Procedures for checking the starter battery's condition, acid level, and density.

Change hydraulic oil

Procedure for changing the hydraulic oil, including draining and refilling.

Drain hydraulic oil

Steps to drain the hydraulic oil safely.

Refill/top up hydraulic oil

How to refill or top up hydraulic oil, including checking the level and bleeding the system.

Hydraulic system: Check the oil level.

Procedure for checking the hydraulic oil level.

Hydraulic system: changing the filter

Instructions for changing the feed and pressure filters of the hydraulic system.

Feed and pressure filter

Maintenance of feed and pressure filters.

Suction filter

Procedure for changing the suction filter, including oil change prerequisite.

Working on the lift mast and at the front of the truck

Safety measures when working on the lift mast or front of the truck.

Securing against tilting back

How to secure the lift mast against accidental tilting backwards.

Securing the raised standard lift mast

How to secure the raised standard lift mast, including chain load checks.

Securing the raised duplex lift mast

How to secure the raised duplex lift mast, including chain load checks.

Securing the raised triplex lift mast

How to secure the raised triplex lift mast, including chain load checks.

Lift mast, lift mast chains, lift cylinder and end stops: Check mounting, condition and function

Comprehensive check of lift mast components for mounting, condition, and function.

Fuses for basic and special equipment

Information on fuses for basic and special equipment, including checking and changing them.

Checking and changing fuses

Detailed list of fuses and their corresponding circuits and ratings.

Malfunctions during operation

Overview of indicator lights and buzzers signifying malfunctions.

Malfunctions, Causes and Remedies (diesel engine)

Troubleshooting guide for common diesel engine starting and running issues.

Engine overheating, red indicator light in the display unit lights up. Switch off engine immediately.

Actions to take when the engine overheats and the warning light activates.

Engine oil pressure too low. Switch off engine immediately.

Immediate actions for low engine oil pressure, including checking for leaks.

Malfunctions, causes and remedies (hydraulic system)

Troubleshooting guide for abnormal noises and pressure issues in the hydraulic system.

Jump start

Instructions and precautions for jump-starting the truck's battery.

Shutting down the truck

Measures to take before shutting down the truck for extended periods.

Measures before shutdown

Steps for preparing the truck for storage longer than two months.

Technical data

Load capacity diagrams and lift mast data as at 07/2011

Visual representation of load capacities and detailed lift mast dimensions.

Load capacity diagrams

Graphical representation of load capacities for different lift masts and configurations.

Lift mast data

Table detailing lift mast data for standard equipment with solid rubber tyres.

Additional capacity rating plate for attachments

Information on additional capacity plates for trucks with attachments.

Additional capacity rating plate for attachments with loads that are not clamped

Example of a capacity rating plate for attachments with non-clamped loads.

Circuit diagrams

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